At-home 3D printing is on the rise, and what was once just a lofty promise is now a reality. More and more hobbyists are acquiring affordable printers, such as the Makerbot Replicator 2 and the RapMan Universal 3D (single/dual head) printer, to manufacture just about everything from toys to working clocks.
Some hobbyists have used these printers for fast-prototyping items that are controversial -- or even deadly. It comes as no surprise that some would attempt to replicate weapons systems (or at least parts of them) in an effort to create a fully functional gun. It's not exactly clear who was the first to fabricate a firearm using a 3D printer, but one example that has garnered global attention is "Have Blue," who designed an AR-15 lower receiver (converted to fire .22 ammunition), using a CAD file in the SolidWorks file format that is openly available from CNC Gunsmithing.
Have Blue's 3D-printed converted AR-15. (Source: Defense Distributed)
After a few modifications to the original file, he set to work fabricating the receiver using around $30 of ABS filament fed through his Stratasys printer. After prototyping a small-scale model, he fabricated the full-size receiver and used it to fire 200 rounds without catastrophic failure. The proof of concept of manufacturing a 3D-printed weapon was a complete success. Now the door is open for others to try their hand at the home weapons manufacturing business.
A group of hobbyists (most of them college students) have banded together to form a company known as Defense Distributed to expand on the 3D-printed weapons systems and provide open-source software to anyone who wants it. Defense Distributed began its quest with the Wiki Weapon Project, which aims to provide all the necessary CAD software for manufacturing plastic firearms using any 3D printer. The group expanded on Have Blue's AR-15 to prove the concept of building weapons with a printer. However, instead of testing Have Blue's .22 conversion build, the group went ahead with an AR-15 conversion in 5.7x28FN, which has more firepower than a .22 but provides less pressure than the standard .223 round.
The group printed the lower receiver using Objet ABS-like filament piped through a Connex 3D printer. The printed rifle fired six shots before breaking. Apparently, the receiver's threads couldn't handle the pressure and snapped at the buffer-tube connection. The group is now looking for funding and a federal firearms license to get its project off the ground.
The problems with 3D-printed firearms aren't limited to catastrophic failure. (It takes only one bullet to kill.) There is also the issue of legality. No federal laws address manufacturing weapons with 3D printers, so anyone owning a printer could make a weapon -- even if they're not allowed to own one. The ATF considers the rifle's lower receiver as the firearm; anyone can purchase the upper receiver, barrel, etc.
The 1988 Undetectable Firearms Act prohibits the manufacturing or possession of guns that can't be picked up by airport metal detectors. This creates a loophole for hobbyists. Firearms typically require metal parts (barrel, springs, bolt, etc.) to function, and those parts can be detected. However, some companies don't want to take any chances. Defense Distributed's first attempt at funding in September through Indiegogo ended in disaster; Indiegogo froze DD's account and sent the $20,000 it raised back to the backers. In October, Stratasys terminated the group's 3D printer lease and seized the equipment from a member's home.
Like it or not, the seed of printing weapons has been planted, and the idea is sure to gain momentum through hobbyists in the near future -- until federal laws are enacted to gain control over the issue. It's only a matter of time before a printed weapon is used in a crime. Then all hell will break loose.
"The permissive liberal is a myth. They will be willing to chase this through the Internet and cut through every single civil liberty they can in the name of 'safety.'" Cody Wilson of Defense Distributed
There are laws that cover the manufacturing of firearms; even un-serialized ones built by hobbyists at home. Also frames have been made from injection molded plastic for a long time now. This issue really has nothing to do with guns. It is about what restrictions the can be put on computer data, and how far the government is able to go to control the data you access.
Cabe, My point exactly. Individuals who are committed to the life of crime will use surrounding/availabe resources for destruction. Its unfortunate that a machine designed to unleash creativity and allow imaginative freedom to make wonderful products may fall under government regulation scrutiny. What a sad day in the Maker community when the event happens.
Nothing will stop the production of weapons. I can whittle a knife out of wood or plastic. I could pound a pipe down, sharpen the now flat edge, and make a sword. I could just take the pipe as use it as a club. The possibilities are endless.
What I want to know, how can the average person profit from this worrying trend? Sell parts. Start a regulatory business. etc
bronorb, I agree the article Cabe wrote is a good one. Based on the conversations this topic of 3D printing guns is quite controversial. If Ford Motor company can use 3D printers to make engine parts through casting via molds, guns are quite trivial to make using this technology. Again, guns don't kill people but irresponsible individuals do.
My guess is that if guns are produced by the 3D method, that they won't be sold for legal,use anyway, so it is very unlikely that patent law vilolations will enter into the mix, even if they are blatant. But that could be one way to nab the bad-guys, I suppose. It seems that most bad-guys don't choose to be very public about announcing their tools.
I think the bigger problem here is the gun manufacturers intellectual property is being made willy-nilly. Guns are not open-source. So, I am sure people who print them may get prosecuted if they try and peddle their wares. Same goes for any object.
However, to the model builder, this is the ultimate evolution.
I am amazed that any plastic material could stand up to the chamber pressure of a gun. Of course it seems that the one used had a lower chamber pressure than most military ones.
Perhaps the legal definition needs to be revised a bit.
Of course many of those other matal parts could be made from a ceramic material, which would probably not show up on a metal detector. I know that knives made of FR4 circuit board matrerial, and of polycarbonate material, don't show up at all. The polycarbonate knife does not hold a decent edge very well, but the FR4 one will stay sharp long enough to cut up a cheap steak. They both resharpen with an ordinary sharpening stone.
Don't ask how I know, I forget the names of those who carried things as a test.
Take a chill-pill pal. I merely suggested that the article has some legitimate points about the fact that dangerous items may be produced with 3D printing and I feel that it is important that we keep up on that. As an instructor, I have to guide my students and make sure that they do not do anything inappropriate. For example, our students can get in big trouble for surfing porn on school computers. Using our 3D printers for creating potentially lethal items is another thing I will have to watch out for. They can "utilize their intelligence" in a less destructive direction.
I would also suggest that you are the one getting a little "emotional" here.
Are suggesting beware of the printed object or the people with mental issues? Because I would not fear an object and would not object to students utilizing their intelligence for exploring their interests (or 2nd amendment rights).
Somehow the "cat is out of the bag" tripe is emotionalizing something that is just a technology no different that machining the same components. These are the facts and trying to place an emotional connotation to a legal engineering venture is political haymaking!
The 3D printing revolution seems to have a knack for quickly moving technology ahead by way of collaborative effort and even a little friendly competition -- all of course in the name of scientific advancement.
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