This cuts down hugely on start-up delays, which tend to be common with the Connex500 because its software is not very scalable, Vidimce told us. This software requires you to give a 3D mesh for every part of an object that specifies the boundaries. "This works if you're doing something simple, like three parts and three different materials, but not if you've got a complex structure where materials are mixed and keep changing at a fine level: it takes too long and you run out of memory quickly."
Not every engineer wants to specify exactly what material properties should go where. Some just want to say "make an object that functions like this." That's where Spec2Fab comes in, a functional approach to specification. Using a "reducer tree," it reduces the object into smaller components, and its "tuner network" decides what the material composition of each should be. "With Spec2Fab, you don't have to care about materials," Piotr Didyk, post-doctoral associate, told Design News, in the interview. "You specify your design goal and the software optimizes it for material placement to achieve that goal."
Although the two techniques weren't designed to be layered on top of each other, they could be used together, said Vidimce. "If you have specific constraints for some parts of an object, you can specify the materials for it using OpenFab. But in another part of the object that needs functional specification, Spec2Fab could be used."
The team will open source the API portion of OpenFab, but will release only binaries for the back-end that does all the work, said Vidimce. Spec2Fab will be open-sourced for academic use only to begin with, Pitchaya Sitthi-Amorn, post-doctoral associate, told us.
The team presented their work in two papers at SIGGRAPH 2013: "OpenFab: A Programmable Pipeline for Multi-Material Fabrication," by Kiril Vidimce, Szu-Po Wang, Jonathan Ragan-Kelley, and Wojciech Matusik and "Spec2Fab: A Reducer-Tuner Model for Translating Specifications to 3D Prints," by Desai Chen, David I. W. Levin, Piotr Didyk, Pitchaya Sitthi-Amorn, and Wojciech Matusik.
A make-your-own Star Wars Sith Lightsaber hilt is heftier and better-looking than most others out there, according to its maker, Sean Charlesworth. You can 3D print it from free source files, and there's even a hardware kit available -- not free -- so you can build one just in time for Halloween.
Some next-generation bio-based materials are superior in performance to their petro-based counterparts, but also face some commercial challenges. This is especially true of certain biopolymers, adhesives, coatings, and advanced materials.
Cars and other vehicles, as well as electronics and medical devices, continue to lead the use cases for the new plastics products we've been seeing, as engineers design products for tougher environments.
LeMond Composites, founded by three-time Tour de France cycling champion Greg LeMond, is the first to license a new carbon fiber production method invented by Oak Ridge National Laboratory (ORNL) that's faster, cheaper, and greener.
This month will mark the launch of the SpeedFoiler, a super-fast, ultra-lightweight foiling catamaran that can fly short distances over water faster than other foiling designs, in part because of its carbon composite materials.
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