I'm reluctant to plug a commercial service, but have any of you looked at www.shapeways.com? It's an online 3D printing service where you can upload STL files and they mail you your part - in an amazing variety of available materials. I recently had a camera part made in stainless steel for a fraction of just the material cost to make it by machining from bar stock. There may be other similar things out there, but this is the one I've happened to come across.
Airbus Defence and Space has 3D printed titanium brackets for communications satellites. The redesigned, one-piece 3D-printed brackets have better thermal resistance than conventionally manufactured parts, can be produced faster, cost 20% less, and save about 1 kg of weight per satellite.
At IMTS last week, Stratasys introduced two new multi-materials PolyJet 3D printers, plus a new UV-resistant material for its FDM production 3D printers. They can be used in making jigs and fixtures, as well as prototypes and small runs of production parts.
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