HOME  |  NEWS  |  BLOGS  |  MESSAGES  |  FEATURES  |  VIDEOS  |  WEBINARS  |  INDUSTRIES  |  FOCUS ON FUNDAMENTALS
  |  REGISTER  |  LOGIN  |  HELP
Blogs
Engineering Materials

3D Printing High-Strength Carbon Composites Using PEEK, PAEK

NO RATINGS
View Comments: Newest First|Oldest First|Threaded View
Jerry dycus
User Rank
Gold
Re: High-strength materials: bring 'em on
Jerry dycus   4/16/2014 5:08:18 PM
NO RATINGS
Hi Ann,

         The right material for the right job!!  sometimes thsat is CF.  In this case the parts weight little so the CF cost isn't much/unit.

         Now as it's strength is high you can use less material to make say a custom tube coupling or other structural part save material/cash too.

           Just CF the little weight advantage, especially when the whole product of resins, other things CF's advantage means it really needs to be worth the money, work.

             A big problem with CF is making sure the CF is wet out with resin.  In the printers case that is solved as prepreg'ed with resin of some type.  We nearly lost 4 $500k racing sailboats in the 75 Fasnet boat race because the CF was so hard to wet out.  This cost Boeing $1B and Airbus half that before they started getting good parts on the 787, etc  And still having to trash them sometimes even now.

 

Ann R. Thryft
User Rank
Blogger
Re: 3D PRINTING HIGH-STRENGTH AND PEEK
Ann R. Thryft   4/16/2014 11:15:43 AM
NO RATINGS
I think you're right about that, bobjengr: I mean the fast-growing nature of AM. As to a 3D printer that puts out graphene--well, that may not be so far away as you think. We've done at least one blog on 3D printing at the nanoscale, and graphene is mentioned in this one:
http://www.designnews.com/document.asp?doc_id=269565



Ann R. Thryft
User Rank
Blogger
Re: High-strength materials: bring 'em on
Ann R. Thryft   4/16/2014 11:15:14 AM
NO RATINGS
Jerry, I know how critical you usually are about CF composites, so your comments on this technology are especially interesting. I believe these are long fibers.



bobjengr
User Rank
Platinum
3D PRINTING HIGH-STRENGTH AND PEEK
bobjengr   4/15/2014 6:41:49 PM
NO RATINGS
I think we can safely say now that "additive" manufacturing is the fastest growing technology in our country, and possibly the world, today.  There seemingly is improvement in materials every day with equipment becoming more "scalable" every year.  Even with lengthily R&D effort the time line between invention and commercialization lessens considerably each year.  I am waiting on a printer that can produce graphene; i.e. carbon based one molecule material.  That will be the day when additive manufacturing changes forever and new products become daily events.  Great post Ann.  Thank you for keeping us informed.

Jerry dycus
User Rank
Gold
Re: High-strength materials: bring 'em on
Jerry dycus   4/15/2014 6:36:07 PM
NO RATINGS
Finally a CF product worth it!!  At least the ones with actual CF or FG continuous fibers with the printer.

Not sure how micro fibers, nanotubes, carbon or otherwise, etc NM's long help the strength anymore than say silicon oxide crystals from ground  glass, etc.  In them it's the resin that is more important.

This printer especially using FG could make some very, very strong yet light things.  And because they would be so strong it can be made thinner, using less printer time, materials for printer usable parts.

So about 3 yrs these should be cost effective is going to make a lot of large corporations wonder where their customers went that will allow locals to make near everything for less.

You don't have to make everything on it, just use it for hard to make parts or molds, tooling, custom connectors, etc.

Life is going to be interesting over the next 15 yrs nearly everything will be done differently, mostly locally cutting out corporations, distribitors,  etc parasites to the makers selling directly to the consumers, both saving that for themselves and better customer service lacking now.

 

Ann R. Thryft
User Rank
Blogger
High-strength materials: bring 'em on
Ann R. Thryft   4/14/2014 1:34:11 PM
NO RATINGS
3D printing materials keep expanding, and carbon composites are now available from several sources. These high-strength materials, though, are relatively new to the game.

Partner Zone
More Blogs from Engineering Materials
Artificially created metamaterials are already appearing in niche applications like electronics, communications, and defense, says a new report from Lux Research. How quickly they become mainstream depends on cost-effective manufacturing methods, which will include additive manufacturing.
SpaceX has 3D printed and successfully hot-fired a SuperDraco engine chamber made of Inconel, a high-performance superalloy, using direct metal laser sintering (DMLS). The company's first 3D-printed rocket engine part, a main oxidizer valve body for the Falcon 9 rocket, launched in January and is now qualified on all Falcon 9 flights.
A new thermoplastic composite for high-speed, high-volume injection molding has tensile strength that's close to, and sometimes better than, either lay-up composites or metals.
Lawrence Livermore National Laboratory and MIT have 3D-printed a new class of metamaterials that are both exceptionally light and have exceptional strength and stiffness. The new metamaterials maintain a nearly constant stiffness per unit of mass density, over three orders of magnitude.
Smart composites that let the material's structural health be monitored automatically and continuously are getting closer to reality. R&D partners in an EU-sponsored project have demonstrated what they say is the first complete, miniaturized, fiber-optic sensor system entirely embedded inside a fiber-reinforced composite.
Design News Webinar Series
7/23/2014 11:00 a.m. California / 2:00 p.m. New York
7/17/2014 11:00 a.m. California / 2:00 p.m. New York
6/25/2014 11:00 a.m. California / 2:00 p.m. New York
5/13/2014 10:00 a.m. California / 1:00 p.m. New York / 6:00 p.m. London
Quick Poll
The Continuing Education Center offers engineers an entirely new way to get the education they need to formulate next-generation solutions.
Aug 18 - 22, Embedded Software Development With Python & the Raspberry Pi
SEMESTERS: 1  |  2  |  3  |  4  |  5  |  6


Focus on Fundamentals consists of 45-minute on-line classes that cover a host of technologies. You learn without leaving the comfort of your desk. All classes are taught by subject-matter experts and all are archived. So if you can't attend live, attend at your convenience.
Next Class: September 30 - October 2
Sponsored by Altera
Learn More   |   Login   |   Archived Classes
Twitter Feed
Design News Twitter Feed
Like Us on Facebook

Sponsored Content

Technology Marketplace

Copyright © 2014 UBM Canon, A UBM company, All rights reserved. Privacy Policy | Terms of Service