HOME  |  NEWS  |  BLOGS  |  MESSAGES  |  FEATURES  |  VIDEOS  |  WEBINARS  |  INDUSTRIES  |  FOCUS ON FUNDAMENTALS
  |  REGISTER  |  LOGIN  |  HELP
Blogs
Engineering Materials

Ceramic Matrix Composites LEAP to High Volumes

NO RATINGS
View Comments: Newest First|Oldest First|Threaded View
Page 1/2  >  >>
Ann R. Thryft
User Rank
Blogger
Re: CERAMIC MATRIX COMPOSITES
Ann R. Thryft   11/25/2013 5:38:52 PM
NO RATINGS
bobjengr, how interesting to know that you've worked at GE. Thanks for the history and perspective.

I grew up associating the company with solid, mid-market appliances (and continue to buy them although now they're apparently considered low end). But the more I learn about its innovative R&D, the more impressed I am at what they've been doing with their deep pockets. For their jet engines, they're working on three different bleeding-edge technologies and helping to make them all happen at industrial strength in high volumes: carbon composite, CMCs, and 3D printing.

bobjengr
User Rank
Platinum
CERAMIC MATRIX COMPOSITES
bobjengr   11/25/2013 5:32:57 PM
NO RATINGS
Very interesting post Ann.  I retired from GE in 2005 and there was some indication at that time "aircraft engines" was working steadily on composite structures.  As you mentioned in your article, it's an evolution and not a revolution.  One of the great problems with "jet engines" is heat—the great enemy.  While in the Air Force, I was able to see the SR-71 and work around that "beast".  After every few flights, the turbine blades would need replacing due to the heat generated during flight.    Again, great post.

Ann R. Thryft
User Rank
Blogger
Re: How formed?
Ann R. Thryft   11/22/2013 11:44:55 AM
NO RATINGS
Like we said in the article, GE has been investing R&D funds and working on this process for over 30 years. So has Rolls-Royce, another company with deep pockets. So it's evolution rather than revolution and the tipping point finally got reached. It's easy to find general info on CMCs by googling the term. Here's a good background article in a vertical publication:
http://www.compositesworld.com/articles/ceramic-matrix-composites-heat-up

Ann R. Thryft
User Rank
Blogger
Re: How formed?
Ann R. Thryft   11/22/2013 11:43:16 AM
NO RATINGS
TJ, there are several different methods for making these, just as there are in other types of composites that embed fibers in a matrix. GE embeds silicon carbide ceramic fibers in a ceramic resin matrix, which is then coated with a proprietary material. It's processed in an autoclave oven and there's some post-processing including burnout, but they aren't giving out a lot of details on exactly what else is involved, nor is CFM. Here's a promotional video that tells us a little: start at 1 minute 45 seconds in: http://www.youtube.com/watch?v=666VH25FeG0

RogueMoon
User Rank
Gold
Re: How formed?
RogueMoon   11/22/2013 9:43:24 AM
NO RATINGS
I'm with TJ on this one.  How are these materials made?

CMC's have been talked about for decades.  What has changed to cause GE to pony up the funds to go mass production on these?  Something must have gotten radically cheaper.

TJ McDermott
User Rank
Blogger
How formed?
TJ McDermott   11/22/2013 2:15:23 AM
NO RATINGS
Ann, do you know how the parts are formed?  Are they milled?  Molded?  Cast?

Rob Spiegel
User Rank
Blogger
Re: A big leap forward
Rob Spiegel   11/22/2013 12:39:12 AM
NO RATINGS
I agree, Ann, this really is good to see. With the composite's ability to withstand high temperatures and other durability factors, and its light weight, I would imagine the applications are endless once it really gets going.

Ann R. Thryft
User Rank
Blogger
Re: A big leap forward
Ann R. Thryft   11/21/2013 5:49:59 PM
NO RATINGS
GE has really been out there at the head of the pack in developing this material for some very tough environments. I'm glad to see it finally getting into high-volume production.

Rob Spiegel
User Rank
Blogger
Re: A big leap forward
Rob Spiegel   11/21/2013 1:32:23 PM
NO RATINGS
Sometimes it's fun to invite a pun disaster in a headline. The article was terrific, and it's good to see composites take center stage in delivering on their promise of lightweight strength and durability.

Ann R. Thryft
User Rank
Blogger
Re: A big leap forward
Ann R. Thryft   11/21/2013 1:03:42 PM
NO RATINGS
My husband probably should have been a philosophy professor; he certainly thinks like one. Many intelligent people I know think puns are a high art form, but I beg to disagree. Like you, I think that honor goes to irony, and also to sarcasm. I knew better, but it made the headline short and succinct.

Page 1/2  >  >>
Partner Zone
More Blogs from Engineering Materials
Instead of sifting through huge amounts of technical data looking for answers to assembly problems, engineers can now benefit from 3M's new initiative -- 3M Assembly Solutions. The company has organized its wealth of adhesive and tape solutions into six typical application areas, making it easier to find the best products to solve their real-world assembly and bonding problems.
Many of the materials in this slideshow are resins or elastomers, plus reinforced materials, styrenics, and PLA masterbatches. Applications range from automotive and aerospace to industrial, consumer electronics and wearables, consumer goods, medical and healthcare, as well as sporting goods, and materials for protecting food and beverages.
Engineers trying to keep track of the ever-ballooning number of materials and machines for additive manufacturing and 3D printing now have some relief: a free searchable database with more than 350 machines and 450 different materials.
At JEC Europe Dow Automotive introduced a new ultra-fast, under-60-second molding cycle time for its commercial-grade VORAFORCE 5300 epoxy resin matrix for carbon composites. It's aimed at high-volume automotive manufacturing.
A new online manual that describes in detail the range of commercial technologies for joining automotive aluminum components is available free from the Aluminum Association.
Design News Webinar Series
2/25/2015 11:00 a.m. California / 2:00 p.m. New York
12/11/2014 8:00 a.m. California / 11:00 a.m. New York
12/10/2014 8:00 a.m. California / 11:00 a.m. New York
3/31/2015 11:00 a.m. California / 2:00 p.m. New York
Quick Poll
The Continuing Education Center offers engineers an entirely new way to get the education they need to formulate next-generation solutions.
Mar 30 - Apr3, Getting Hands-On with Cypress’ PSoC
SEMESTERS: 1  |  2  |  3  |  4  |  5  |  67


Focus on Fundamentals consists of 45-minute on-line classes that cover a host of technologies. You learn without leaving the comfort of your desk. All classes are taught by subject-matter experts and all are archived. So if you can't attend live, attend at your convenience.
Learn More   |   Login   |   Archived Classes
Twitter Feed
Design News Twitter Feed
Like Us on Facebook

Sponsored Content

Technology Marketplace

Copyright © 2015 UBM Canon, A UBM company, All rights reserved. Privacy Policy | Terms of Service