I've been hanging out more on Kickstarter. That's where a lot of not just clever, but ingenious and useful manufacturing products are showing up, many created by engineers for engineers (and sometimes for others, too). For example, there's the scan, fax, copy, and 3D-print Zeus all-in-one machine we told you about last week. Earlier this year there was a DIY injection molding machine.
The latest one I found on the site is an all-in-one machine that 3D-prints, etches, and mills called the Microfactory. It technically fits on a desk, although it's larger than most desktop printers. It was conceived and built to be a self-contained prototyping and machining system for product development, not for end production. It is one that's easy to use, portable, quiet, and leaves no mess behind. Its creators, four members of an independent maker space, formed Mebotics and funded the first five versions of their machine-shop-in-a-box before offering it on Kickstarter.
Click on the photo below to check out the ins and outs of the Microfactory.
The latest in Kickstarter's clever, ingenious, and useful manufacturing products is the Microfactory, which combines 3D printing, milling, and etching in one system. (Source: Mebotics)
I'm not sure if the four will reach their goal of $1 million by September 27, since as of this writing they've been funded at less than four percent. That's too bad, because I think the idea of combining these functions into one machine is a nifty idea, and so do nearly 100 backers. Whether it funds or not, I think it's worth contemplating what a machine like this could do. I think we'll be seeing more like it that combine multiple manufacturing and other functions.
The Microfactory prints multiple-colored, multiple-material parts. It also does computerized etching and computer-controlled milling. Combining these functions in one machine means you can mill precision features into parts you've already 3D-printed. You can also print different layers of colors and/or materials and mill through the layers to create different designs. Build volume is 12 inch x 6 inch x 6 inch (30.48 cm x 15.24 cm x 15.24 cm). The total outside volume of the plywood frame is 25 inch x 29 inch x 25.5 inch (63.5 cm x 73.66 cm x 64.77 cm). The machine has a port for attaching a shop-vac hose to reduce mess.
The system includes on onboard computer with USB and Ethernet connections for wired networks. It runs industry-standard g-code on a customized version of LinuxCNC. Structurally, it was built to resemble more an industrial milling machine for stability and precision than a low-end 3D printer in that it uses acme-threaded screws instead of belts and pulleys and a Z-axis tray on strong rails. The Microfactory comes with a noise-reducing chassis and housing, as well as neoprene gasketing around its openings. An all-metal chassis is optional.
If the team does meet its funding goal, the company expects to start shipping about a year from now. A simplified version that prints one color or material and is equipped with an upgraded 650 W milling spindle will ship first for a minimum pledge of $3,195. The full version with four print heads and a 300 W spindle is available for a minimum pledge of $4,495.
Great idea and happy to read about this type of product. I can see this opening the doors for many small business owners who want to create a little extra income by making parts for larger suppliers. Since this has a reasonable initial investment cost, this type of technology trend could help stimulate the growth of small busineses.
Good point about patents. I don't see this problem sorting itself out soon. For one thing, patents matter -- as evidenced by the patent wars in smart phone and tablet technology. And you can't limit the patents to significant technology because it's had to tell what technology will end up significant.
Glad to see all this enthusiasm. And it's too bad about the patent office--I agree with Lou. Way too many trivial patents, and even more copies of basically the same idea. That's at least one reason why so many innovative people are going to online platforms like Kickstarter.
Rob, you might have a point about the patent office. Big companies, like GE. generate thousands of patents each year. I doubt that anyone internally really understands how to use most of them. In addition, have you ever noticed all of the insignificant products that are patented? This should tell one something. The pace of innovation is fast becuase of the availability of information and the "sunk cost" in the innovations that came before. This won't slow down.
As the 3D printing and overall additive manufacturing ecosystem grows, standards and guidelines from standards bodies and government organizations are increasing. Multiple players with multiple needs are also driving the role of 3DP and AM as enabling technologies for distributed manufacturing.
A growing though not-so-obvious role for 3D printing, 4D printing, and overall additive manufacturing is their use in fabricating new materials and enabling new or improved manufacturing and assembly processes. Individual engineers, OEMs, university labs, and others are reinventing the technology to suit their own needs.
For vehicles to meet the 2025 Corporate Average Fuel Economy (CAFE) standards, three things must happen: customers must look beyond the data sheet and engage materials supplier earlier, and new integrated multi-materials are needed to make step-change improvements.
3D printing, 4D printing, and various types of additive manufacturing (AM) will get even bigger in 2015. We're not talking about consumer use, which gets most of the attention, but processes and technologies that will affect how design engineers design products and how manufacturing engineers make them. For now, the biggest industries are still aerospace and medical, while automotive and architecture continue to grow.
More and more -- that's what we'll see from plastics and composites in 2015, more types of plastics and more ways they can be used. Two of the fastest-growing uses will be automotive parts, plus medical implants and devices. New types of plastics will include biodegradable materials, plastics that can be easily recycled, and some that do both.
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