Airbus, aerostructure manufacturer Aerosud, and the South African Council for Scientific and Industrial Research, are partnering to develop the biggest, fastest 3D printer possible for making titanium aircraft and satellite components. Shown here, the Airbus A380 demonstrator aircraft arrives at the 2012 Farnborough International Airport. (Source: Airbus)
Ann - thanks for offering the large size baths that are still being developed. I had no idea that 3D makers were developing apparatus that large. 6 meters square-? That's enormous. That's about 50 feet across diagonal; large enough to make a wingspan frame. Wow.
Chuck, I looked all over for build volume and printer size with no luck. The only clue is that it's designed to build components of large aircraft structures. I'm guessing several feet per side of build volume. Very large 3D printers exist in architectural apps for use with sand and soil and their build volumes can be 2m x 2m x 5m up to 6m x 6m x 2m, and even larger in the works.
@naperlou: Selective laser sintering typically doesn't yield a fully-dense part, so the mechanical properties would be significantly inferior to those of a forging. On the other hand, it has been shown that selective laser sintering followed by hot isostatic pressing can give mechanical properties equivalent to conventionally-processed titanium.
It seems like a good move for South Africa to go from an exporter of raw materials to a manufacturer of high-tech components. Other developing countries could benefit from this example.
Lou, the strength of the PM/sintered titanium powder metal parts produced by Dynamet has received approval from Boeing for use in structural aircraft parts, after a few years of testing. That news is pretty amazing on its own. The fact that Airbus has signed on to the Aeroswift aircraft structures project to help test selective laser-sintered titanium parts is another vote of confidence. It will be interesting to see what happens during that test phase.
Ann, this is interesting news. One question I would have is on the strength of the materials. In general, machined materials are stronger than injection molded materials. Of course, if the strength is enough for the purpose, then that is enough. Then the speed of manufactur is all important.
A new service lets engineers and orthopedic surgeons design and 3D print highly accurate, patient-specific, orthopedic medical implants made of metal -- without owning a 3D printer. Using free, downloadable software, users can import ASCII and binary .STL files, design the implant, and send an encrypted design file to a third-party manufacturer.
A recent report sponsored by the American Chemistry Council (ACC) focuses on emerging gasification technologies for converting waste into energy and fuel on a large scale and saving it from the landfill. Some of that waste includes non-recycled plastic.
Capping a 30-year quest, GE Aviation has broken ground on the first high-volume factory for producing commercial jet engine components from ceramic matrix composites. The plant will produce high-pressure turbine shrouds for the LEAP Turbofan engine.
Seismic shifts in 3D printing materials include an optimization method that reduces the material needed to print an object by 85 percent, research designed to create new, stronger materials, and a new ASTM standard for their mechanical properties.
A recent study finds that 3D printing is both cheaper and greener than traditional factory-based mass manufacturing and distribution. At least, it's true for making consumer plastic products on open-source, low-cost RepRap printers.
For industrial control applications, or even a simple assembly line, that machine can go almost 24/7 without a break. But what happens when the task is a little more complex? That’s where the “smart” machine would come in. The smart machine is one that has some simple (or complex in some cases) processing capability to be able to adapt to changing conditions. Such machines are suited for a host of applications, including automotive, aerospace, defense, medical, computers and electronics, telecommunications, consumer goods, and so on. This discussion will examine what’s possible with smart machines, and what tradeoffs need to be made to implement such a solution.