The key material in the SIM-WIL's in-wheel motors, DuPont's Zytel HTN polyphthalamide (PPA), is used in the motor bobbins shown here. The material is stronger, lighter, and more cost-effective than what it replaces. (Source: DuPont Performance Polymers)
Was this article about the car or about Dupont plastics? I find it hard to believe that we got nothing about the battery or electronics on this car. So many new technologies and all we get is plastics talk.
Motor in wheel is certainly an interesting idea (and an obvious one; it's been done before).
The statement "30 percent farther than other mass-produced EVs" is clearly not true. A cynic might say there isn't any such thing as a mass-produced EV, but if you assume that this means "not a concept car" and "not a limited production hand-built car" (like the Tesla Roadster) but rather something built in to a factory with the hope that it would sell in the thousands (like the Leaf) then clearly the Tesla model S qualifies, and that has a range around 300 miles.
Ann, one of the major drawbacks of any EV is its less mileage. So any innovation, which can increase the mileage, may get more appreciated from both market and customer side. But am not getting how its possible to deploy one- one motor for each wheel
Thinking about this, the idea of a plastic body for a car with hundreds of watt of energy flowing through it is very smart. I've shocked myself touching the body of a normal auto when static electricity had built up, and it was not fun. Amplify that by a factor of, oh, maybe 200 to 400, and wow! the advantage of using non-conductive parts begins to sound really intelligent. So I'm all in favor of it.
The unsprung weight of the car due to motors in the wheels would certainly reduce its handling capability. And I'd sure hate to hit a big pothole; you'd be out shopping for a new tire and wheel immediately, as soon as your teeth stopped rattling.
The range sounds almost too good- I wonder if it's anywhere near that far at freeway speeds.
But why do they insist on making these things look dorky? Did someone pass a law against making them look like a Tesla?
Ann, I have a feeling we'll look back at this period as an explosion of innovation in the auto industry. I would guess a lot of the technology that's getting developed to support hybrids and EVs will also be handy when used to meet the higher mpg standards in conventional autos.
abq-engineer, thanks for that link. What fun! It sounds like a very similar design concept to the SIM-WIL. Of course, as the article points out, it weighed a lot because of the 1.8 tonnes (metric tons, or 1.984 US short tons) of batteries needed.
While I would agree that there is indeed some ICE legacy to the single motor design direction there are other considerations.
Placing the motors in the wheels increases the unsprung mass of the vehicle and this has an adverse effect on the performance of the suspension. Typically both ride and handling charateristics deteriorate when the ratio of unsprung to sprung mass increases. For the locomotives in your example, traveling on a smooth rail this is farless of an issue.
One possiblity is placing the motor very near the wheel with a short drive shaft. Yes the complexity of the sytem increases, but it may still be better than the centrally located motor without the drawbacks of placing the mass outboard of the suspension.
I have to say, that I have heard of this design approach before (motors in wheels) but not sure if it was ever on a vehicle intended for production. Makes perfect sense, though. No more drive shaft tunnel or heavy gearbox and differential. I'll bet it's low maintenance as well. Total cost of ownership/operation is probably pretty good when compared to gasoline and hybrid models.
A new compression molding compound material combines the light weight, strength, and rigidity of carbon fibers with the flexibility and lower cost of glass materials in a composite compatible with automotive production.
Plastic bearings are real and millions of them are in use doing heavy-duty jobs we used to think only metals could do. Some of Germany-based igus's bearings are traveling around the world as functional parts in a car to demonstrate what they can do.
Baxter showed off his 2.0-derived moves at ATX West this year. The big red guy still looks pretty much the same, but has some new abilities, mostly due to software. The research robot version is now being used in corporate R&D departments as a design platform.
End-production using 3D printing, including objects made of multiple materials in one pass, is getting closer to reality as we saw on the exhibit floor at the recent Pacific Design & Manufacturing Show.