The one-piece CR-9 front wheel weighs 7kg (15.73 pounds), has a rim diameter of 19 inches, and attaches to metal hardware with a patented joint system under dynamic loading conditions. (Source: Carbon Revolution)
The only impossible thing is skiing through a revolving door.
If there's incentive enough, a chemist and the company backing him are going to be very rich.
You've forgotten carbon comes in several forms (cough cough diamond cough cough). It's clear, fiber's been black all this time. Surely there's some room in the middle for a bit of color. Maybe the fibers are carbon nano-tubes, and the interiors can be filled with a colored element.
I wish I had the capital. I see a mint in the making.
Sorry had to edit this. Browser I was using to reply left all the spaces out.
I look forward to it! I love technology, and I imagine there will be a huge safety factor put in. I just keep having visions of things like the time Kimi Raikkonen was on his way to win an F1 race and his rear wing let go. It put up with several G's down force--until it didn't--then it was instantly obliterated. Ductile metals have a forgiveness as they are over loaded they fail and stretch and deform until becoming unusable. Carbon fibre is so strong but past the yield point it seems its almost instant fail. In concrete we use rebar to offset the brittleness. Maybe this carbon fibre will have some stretchy/bendy fibres???
Sven, I think your concerns are real, but so is the crash-worthiness testing of carbon fiber made for high-volume automotive apps. Not all carbon fiber composites are made in the same way. Stay tuned for my upcoming September feature on this topic.
I wonder about true real world impact testing on a carbon fibre wheel.
See the old steel rims could take a curb or nasty detroit pot-hole and you could drive off with a dent in the rib. The tire might leak some air on the way home. A mallet or a torch and you could get it back into shape.
The aluminum wheels are usually pretty good, but occasionally I've seen a pot-hole crack the aluminum and the wheel is toast. I've seen people weld aluminum rims, after damage, but I'd stay away from that.
Carbon fibre is brittle and shatters. I envision hitting a curb or nasty pot-hole and having the entire wheel splinter into shards. Most of us have seen carbon fibre at the race track and what happens during impact.
Looks like a really important development effort. Not only does the wheel help with the lightweighting strategies of automotive OEMs, I'd say it's still pretty good looking. Given that style is such an important element of car selection, I'd say any kind of modifications to materials or appearance in the name of lightweighting vehicles still has to have an appeal to consumers and I think this example satisfies both.
BMW has already incorporated more than 10,000 3D-printed parts in the Rolls-Royce Phantom and intends to expand the use of 3D printing in its cars even more in the future. Meanwhile, Daimler has started using additive manufacturing for producing spare parts in Mercedes-Benz Trucks.
SABIC's lightweighting polycarbonate glazing materials have appeared for the first time in a production car: the rear quarter window of Toyota's special edition 86 GRMN sports car, where they're saving 50% of its weight compared to conventional glass.
Design engineers play a big role in selecting both suppliers and materials for their designs. Our most recent Design News Materials Survey says they continue to be highly involved, in some ways even more than the last time we asked to peek inside their cubicles.
Daihatsu is one of the first carmakers to customize car exteriors using 3D printing's mass customization capabilities. Effect Skins -- small exterior bumper and fender panels in different colors and textures -- can be ordered for its Copen convertible.
Several new products in this group of new adhesives, coatings, and sealants are formulated to protect sensitive electronic components, or to seal components of commercial and military aircraft. Others are designed to operate in tough, messy, dirty oil & gas operations, or for rotary applications and motors.
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