Alcoa's aluminum-lithium alloys reduce weight for structural components, such as this stretch-formed fuselage panel for a single aisle airplane, developed by Alcoa and Spirit AeroSystems for the 2011 Paris Air Show. (Source: Alcoa)
It really shouldn't be a surprise that composites are not the be all and end all of advanced structures. Aluminum has served the aircraft industries well and is (relatively speaking) a fail-safe material...dings, dents and cracks are all fixable in aluminum....dings in composites you don't know about until you've got 12 feet of delamination flapping in the breeze. Dents require trepanning the damage out of the composite and rebuilding the location. Things like leading edges in composites are fine until you have a bird strike then it's easier to replace the whole leading edge. A bird strike on an aluminum leading edge is field fixable by any competent sheet metal basher...most get you home fixes are good enough for a number of flights since the pilot will be able to view the fix and make a decision on whether to fly. Try making the same decision on a composite fix and you don't know whether its good bad or indifferent. Alcoa et al are not going to go out of business because the new fad is composites...in fact they've still got a lot up their sleeves....variations in ARALL and GLARE are just two of the aluminum/composite hybrids that'll run circles around pure composites
BASF's website at the link Susan gives below has a clickable overall diagram of the numerous types of plastics and other materials for an airplane manufactured by the company. While high-level, I found this info helpful in my background research. Clicking on any of the categories leads to a different diagram giving more detail. For example, the high-level diagram on the structural materials page
gives an idea of where different types of composites, thermoplastics, PIM and polyurethane materials might be used in an aircraft.
I see this technology as being useful in the manufacture of jackscrews, ths component that is often used to actuate control surfaces. If it was constructed of a lightweight plastic with a low coefficent of friction, this would be less inertia needed to move the jackscrew (energy saving for the drive motor) and could possibly lessen the need for lubrication substances. Remember the Alaska Airlines DC-9 that crashed due to failure of the jackscrew from inadequate/wrong tytpe of grease?
sometimes new ideas generate new discovweries, consider a study of all species of bird feathers and the incredible design weight, lift, etc etc, flexible wings to use both mechanical power and atmospheric changes , perhaps the ultra lights culd take on a new perspective> my wing collection has some very old feathers that have not changed over time as I keep studing these designs which are incredible' I think there is legislation forbading feather collections, but I have a deep native american background, the race card and holocaust is not in my deck. My spirit remembers the genocide of americas 20,000 tribes, and the role buffalo soldiers played when freed. I worked for a time at LTV Aerospace in the 60's on the A-7 series, while no bird is powered with fuel they can indeed do some pretty tricky stunts, like gliding for hours, with small wing shifts , in acord with atmospheric variables, fins do compensate to keep on course, but consideration of actual feathers may be in our future. whatever. Birds of prey do reach considerable speed, without any fuel at all,
HP's industry-changing 3D printing announcement for commercial-scale end-production wasn't the only news of note at RAPID 2016 this week. Here are six more game-changing software and hardware news items, plus some videos explaining HP's technology.
HP has launched its long-heralded Multi Jet Fusion 3D printing technology for commercial-scale end-production, plus an ecosystem to go with it. The package could change the entire industrial market for making end-products with additive manufacturing. At the very least, it will be game-changing.
Nearly all the products in this latest crop of new adhesives target electronic and other components for consumer electronics and automotive assemblies. Some are alternatives to liquid adhesives, others are liquids that cure faster, and several stick well to multiple substrate materials.
Focus on Fundamentals consists of 45-minute on-line classes that cover a host of technologies. You learn without leaving the comfort of your desk. All classes are taught by subject-matter experts and all are archived. So if you can't attend live, attend at your convenience.