A prototype camera chip that combines a machine-vision-grade image sensor with hyperspectral sensing will go a long way toward integrating spectroscopy into industrial vision applications.
Imec's system-on-chip device puts a set of spectral filters that are directly post-processed at the wafer level on top of a commercially available CMOSIS CMV4000 image sensor. The four-megapixel image sensor has a maximum frame rate of 180fps, or six times the basic rate of industrial machine vision inspection applications.
A prototype camera chip meant for industrial vision applications combines a machine-vision-grade
image sensor with hyperspectral sensing.
(Source: Imec)
Multispectral or hyperspectral cameras combine spectroscopy and imaging to distinguish objects that cannot be identified separately with traditional red-green-blue imaging methods. But this functionality has traditionally been limited to cameras that are large, expensive, and slow, so they can't usually be used for time-critical or high-throughput applications such as high-speed industrial inspection.
In industrial machine vision and inspection, the advantage of gathering spectroscopy data could be applied to objects made of multiple materials that look similar, such as certain types of films and thin layers of materials on printed circuit boards, or products made of multiple metals and different types of composites. Since each material has a unique spectral signature, data can be gathered by the sensor and extracted for further analysis to identify defects in product inspection for quality control applications.
William, thanks for your comments. As williamlweaver points out, this new R&D development has some incredible advancements. As to commercialization, that would come in the form of other companies incorporating the chip into their products.
The second page, which has the spectral response information, was slow to appear, so some may have missed it, as I almost did. There may be a few non-machine vision applications, depending on the price of the camera. I do see some very interesting products if the price is right. But just as others have said, announcing the product is a lot different than shipping the product. So please be sure to make a big deal out of the announcement that they are shipping these cameras in any quantity.
MicroImaging, thanks for your comments. I agree that there's a lot of vaporware out there. But this is not a breathless, hype-y startup. It's Imec, and they don't do vaporware. This is also a prototype, as we clearly stated, and as we all know, it can take time for a prototype's promise to become a reality, and not all prototypes become products in high volume on a production line. If you succeed in getting that chart from Imec, please let us know.
It took Foveon 5 years to commercialize their technlogy of using a single CCD to get the RGB layes right. Unless this company is willing to publically publish a responsivity chart I am not weilling to hold my breathe. To me this is just another marketing department bringin infiormation way ahead of their enigneering department. I have seen it so many times in the past I have just given up on these press releases.
Show me the Specs or get out of my way. I got a job to do with real products in real time.
William, thanks for the input. I'm not a specialist in this area, but I have a retentive reporter's memory and those specs sure looked leading edge, if not bleeding edge, to me. The one that first caught my eye, besides the integration of spectroscopy plus imaging on a chip, was the 6x maximum frame rate of the 4 MP image sensor. It's good to hear that the hyperspectral sensor frame rate is also wicked fast. The one thing we didn't get info on is the price. Since this is a prototype, it may go through some design shrinks for the first production runs that will help lower that.
Thanks, Ann! This is amazing technology. Taking a look at the original release, Imec mentions integration times as short at 2 ms, which, not counting transfer time, would equate to their specified max of 500 fps. When it comes to their hyperspectral filter, it has a maximum of 100 band settings at an effective slew rate of 2000 bands per second, which puts it around 500 us per band -- darn fast. I'm guessing that is the reaction time of the electro-optics they are using for their proprietary filter. Either way, this is a really impressive piece of technology that should find rapid acceptance in all sorts of machine vision applications.
Aldo, I'm not exactly sure what your question is. As the article states, the prototype chip's hyperspectral filter has 100 spectral bands between 560nm and 1,000nm. The filter bandwidth ranges from 3nm at 560nm to 20nm at 1,000nm, and the transmission efficiency is approximately 85 percent.\
Chuck, there are other multispectral sensor chips of varying sizes, architectures and wavelength ranges--usually IR or IR plus visible light--but Imec's combination of hyperspectral spectroscopy sensor with regular visible light image sensor is unusual. It may also beunique. It's certainly one of the smallest I've seen, but I don't read German and I wouldn't be surprised if there are others (Germany is a leader in machine vision and imaging technology). That said, European Imec is a leading edge research institution, and they have a lot of firsts to their name.
Interesting that it may be able to detect counterfeit components made of inferior materials. Right now, components coming back as returns are inspected by the human eye. There is a training program and certification for inspectors. But that process can't catch everything. Returns are the vulnerability area that lets counterfeit components into the legitimate-component bloodstream. A camera that can see better than the human eye could be a big help.
Hi Ann, this camera systems looks very interesting and powerful for many applications. I want to ask what is the typical spectral range of vision this components have and what is the difference with this one, I work with concentrated solar power systems and I wonder if this devices would work for analysis of ray tracing for beam radiation. Thank you and great article.
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