The Boeing 787 Dreamliner has been boom and bust for fastener suppliers. When production of the aircraft first began, a shortage of fasteners slowed the assembly lines. Now, there’s a glut of fasteners in the supply chain. “We probably haven’t seen an order for a fastener on a 787 or a (Airbus) A380 for the better part of two years,” says Bill Christopher, the executive vice president of Alcoa. Distributors bought a large supply of fasteners for the aircraft-essentially on speculation-before the economy nosedived and the 787 encountered design and production problems. It’s now more than three years late but the first delivery is now expected later this year. The A380 also experienced delays. Christopher told analysts in New York last month that he expects normal fastener demand for the aircraft to resume later this year as well. Fasteners are close to a billion dollar business ($868 million in 2010) at Alcoa.
A lightweight electric urban concept car designed by several European companies weighs only 992 lb without its battery. It would have weighed 26.7 lb more if its windows were made of glass instead of the specially coated LEXAN polycarbonate resin from SABIC Innovative Plastics.
Skylar Tibbits' team in MIT's Self-Assembly Lab is now 4D printing self-assembling shapes made of programmable carbon composites and custom wood grain. The composites are being used in a sport car airfoil, and the wood grain is beautiful.
The NanoSteel Company has produced high-hardness ferrous metal matrix composite (MMC) parts using a new nanosteel powder in a one-step 3D-printing process. Parts are 99.9% dense, crack-free, and with wear resistance comparable to M2 tool steels.
The company that brought you 3D-printed eyeglasses has launched both an improved clear polymer material for 3D printing optical components and a high-speed, precision, 3D-printing process for making small- and medium-sized batches in a few days.
Focus on Fundamentals consists of 45-minute on-line classes that cover a host of technologies. You learn without leaving the comfort of your desk. All classes are taught by subject-matter experts and all are archived. So if you can't attend live, attend at your convenience.