One of the themes at the Medical Design and Manufacturing West event being held this week in Anaheim, CA is tiny. Medical devices are becoming smaller. That’s putting a lot of pressure on suppliers to provide precise tolerances. One of the interesting examples of the trend is a display from Kyocera showing its capability to achieve dimensional tolerances of ±0.002-inch on powder molded ceramic parts used in electro surgical devices. Kyocera can also achieve ±0.01-inch minimum wall thickness, says Hideki Ohnishi, manager of fine ceramics marketing at Kyocera. Achievement of the precise dimensions is possible because of custom made powder slurries as well as tweaking of the injection molding process, according to Ohnishi. Particular attention is paid to gate locations and venting. Kyocera operates 15 injection molding machines in Japan for the ceramic process. Ohnishi said that Kyocera will be almost doubling capacity due to strong demand for the products. Press sizes are 30 or 60 tons of clamping force. Typical part sizes are half-inch cubes.
To give engineers a better idea of the range of resins and polymers available as alternatives to other materials, this Technology Roundup presents several articles on engineering plastics that can do the job.
The first photos made with a 3D-printed telescope are here and they're not as fuzzy as you might expect. A team from the University of Sheffield beat NASA to the goal. The photos of the Moon were made with a reflecting telescope that cost the research team £100 to make (about $161 US).
A tiny humanoid robot has safely piloted a small plane all the way from cold start to takeoff, landing and coming to a full stop on the plane's designated runway. Yes, it happened in a pilot training simulation -- but the research team isn't far away from doing it in the real world.
Some in the US have welcomed 3D printing for boosting local economies and bringing some offshored manufacturing back onshore. Meanwhile, China is wielding its power of numbers, and its very different relationships between government, education, and industry, to kickstart a homegrown industry.
You can find out practically everything you need to know about engineering plastics as alternatives to other materials at the 2014 IAPD Plastics Expo. Admission is free for engineers, designers, specifiers, and OEMs, as well as students and faculty.
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