One of the themes at the Medical Design and Manufacturing West event being held this week in Anaheim, CA is tiny. Medical devices are becoming smaller. That’s putting a lot of pressure on suppliers to provide precise tolerances. One of the interesting examples of the trend is a display from Kyocera showing its capability to achieve dimensional tolerances of ±0.002-inch on powder molded ceramic parts used in electro surgical devices. Kyocera can also achieve ±0.01-inch minimum wall thickness, says Hideki Ohnishi, manager of fine ceramics marketing at Kyocera. Achievement of the precise dimensions is possible because of custom made powder slurries as well as tweaking of the injection molding process, according to Ohnishi. Particular attention is paid to gate locations and venting. Kyocera operates 15 injection molding machines in Japan for the ceramic process. Ohnishi said that Kyocera will be almost doubling capacity due to strong demand for the products. Press sizes are 30 or 60 tons of clamping force. Typical part sizes are half-inch cubes.
The amount of plastic clogging the ocean continues to grow. Some startling, not-so-good news has come out recently about the roles plastic is playing in the ocean, as well as more heartening news about efforts to collect and reuse it.
Optomec's third America Makes project for metal 3D printing teams the LENS process company with GE Aviation, Lockheed, and other big aerospace names to develop guidelines for repairing high-value flight-critical Air Force components.
A self-propelled robot developed by a team of researchers headed by MIT promises to detect leaks quickly and accurately in gas pipelines, eliminating the likelihood of dangerous explosions. The robot may also be useful in water and petroleum pipe leak detection.
Aerojet Rocketdyne has built and successfully hot-fire tested an entire 3D-printed rocket engine. In other news, NASA's 3D-printed rocket engine injectors survived tests generating a record 20,000 pounds of thrust. Some performed equally well or better than welded parts.
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