Improving production efficiencies of carbon composite processing is front and center at Apple and Daimler. Apple sees carbon-fiber reinforced plastic (CFRP) as a way to reduce weight for housings used on iPads, laptops and other portable electronics equipment.
Daimler has signed a Joint Development Agreement (JDA) with German automobile major Daimler AG to develop automobile parts made of CFRP. The focal point of the project is High Cycle Resin Transfer Molding (RTM), a molding process technology developed by Toray. Toray, in addition to developing optimal CFRP materials, handles design and molding processes, with Daimler being responsible for developing technologies for joining of the parts. The companies aim for adoption of the newly developed parts in Mercedes-Benz models within next three years. Daimler plans to mold CFP parts in a captive plant in Germany.
Daimler has set a target of reducing the weight of the body-in-white of its cars up to ten percent for all models under its Mercedes-Benz series compared with their existing models.
These new 3D-printing technologies and printers include some that are truly boundary-breaking: a sophisticated new sub-$10,000, 10-plus materials bioprinter, the first industrial-strength silicone 3D-printing service, and a clever twist on 3D printing and thermoforming for making high-quality realistic models.
Using simulation to guide the drafting process can speed up the design and production of 3D-printed nanostructures, reduce errors, and even make it possible to scale up the structures. Oak Ridge National Laboratory has developed a model that does this.
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