Improving production efficiencies of carbon composite processing is front and center at Apple and Daimler. Apple sees carbon-fiber reinforced plastic (CFRP) as a way to reduce weight for housings used on iPads, laptops and other portable electronics equipment.
Daimler has signed a Joint Development Agreement (JDA) with German automobile major Daimler AG to develop automobile parts made of CFRP. The focal point of the project is High Cycle Resin Transfer Molding (RTM), a molding process technology developed by Toray. Toray, in addition to developing optimal CFRP materials, handles design and molding processes, with Daimler being responsible for developing technologies for joining of the parts. The companies aim for adoption of the newly developed parts in Mercedes-Benz models within next three years. Daimler plans to mold CFP parts in a captive plant in Germany.
Daimler has set a target of reducing the weight of the body-in-white of its cars up to ten percent for all models under its Mercedes-Benz series compared with their existing models.
Producing high-quality end-production metal parts with additive manufacturing for applications like aerospace and medical requires very tightly controlled processes and materials. New standards and guidelines for machines and processes, materials, and printed parts are underway from bodies such as ASTM International.
Although plastics make up only about 11% of all US municipal solid waste, many are actually more energy-dense than coal. Converting these non-recycled plastics into energy with existing technologies could reduce US coal consumption, as well as boost domestic energy reserves, says a new study.
This year's Dupont-sponsored WardsAuto survey of automotive designers and other engineers shows lightweighting dominates the discussion. But which materials will help them meet the 2025 CAFE standards are not entirely clear.
Artificially created metamaterials are already appearing in niche applications like electronics, communications, and defense, says a new report from Lux Research. How quickly they become mainstream depends on cost-effective manufacturing methods, which will include additive manufacturing.
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