Look for interesting new technologies to emerge from a recent partnership between Solvay Solexis, Thorofare, NJ and Parkinson, Woonsocket, RI, to produce the first biaxially oriented polyvinylidene fluoride (PVdF) film. The first film was produced in Parkinson’s Marshall & Williams extrusion and orientation lab for a confidential customer. Changes in process settings and hardware accommodated the resin’s narrow processing window. The test was run on a 16-micron finished film. Biax PVdF film has unique properties, including abrasion and corrosion resistance that suit it to harsh applications, such as capacitors.One of the markets could be bilayer films used in lithium-ion batteries. Another could be very lightweight aircraft, such as the Solar Impulse under development in Switzerland. A laminated PVdF film is used for the underside of a 60-meter wing spar made of honeycomb-carbon fibers. An encapsulated photovoltaic system is on top.
According to a new report from BCC Research, PVdF films will grow at a 22 percent annual rate globally through 2015.
Many of the materials in this slideshow are resins or elastomers, plus reinforced materials, styrenics, and PLA masterbatches. Applications range from automotive and aerospace to industrial, consumer electronics and wearables, consumer goods, medical and healthcare, as well as sporting goods, and materials for protecting food and beverages.
Engineers trying to keep track of the ever-ballooning number of materials and machines for additive manufacturing and 3D printing now have some relief: a free searchable database with more than 350 machines and 450 different materials.
At JEC Europe Dow Automotive introduced a new ultra-fast, under-60-second molding cycle time for its commercial-grade VORAFORCE 5300 epoxy resin matrix for carbon composites. It's aimed at high-volume automotive manufacturing.
Proto Labs is now offering an optical liquid silicone rubber (LSR) quick-turn molding service using Dow Corning's LSR material. Optical LSR is a transparent, flexible thermoset material that's replacing glass in many optical applications, especially lighting.
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