An Austrian specialty metals’ producer- Bohler Edelstahl - is now operating the world’s largest radial forging machine. The RF100 from American GFM features a maximum forging force of 2000 metric tons. Forging with varying stroke frequencies and rotation angles can create a well-worked core structure as well as improved surface quality. One of the reported benefits is improved microstructure, an important feature for critical aerospace and oilfield applications. One goal is to produce large round bars and billets of nickel alloy 718, 625 and Waspaloy. Bohler Edelstahl, which dates to 1860, focuses on production of high speed steels, tool steels and special materials, concentrating on highly demanding applications. The new generation radial forging machines type RF from GFM combine the technologies of a mechanical eccentric press with that of a hydraulic press.
A new service lets engineers and orthopedic surgeons design and 3D print highly accurate, patient-specific, orthopedic medical implants made of metal -- without owning a 3D printer. Using free, downloadable software, users can import ASCII and binary .STL files, design the implant, and send an encrypted design file to a third-party manufacturer.
A recent report sponsored by the American Chemistry Council (ACC) focuses on emerging gasification technologies for converting waste into energy and fuel on a large scale and saving it from the landfill. Some of that waste includes non-recycled plastic.
Capping a 30-year quest, GE Aviation has broken ground on the first high-volume factory for producing commercial jet engine components from ceramic matrix composites. The plant will produce high-pressure turbine shrouds for the LEAP Turbofan engine.
Seismic shifts in 3D printing materials include an optimization method that reduces the material needed to print an object by 85 percent, research designed to create new, stronger materials, and a new ASTM standard for their mechanical properties.
For industrial control applications, or even a simple assembly line, that machine can go almost 24/7 without a break. But what happens when the task is a little more complex? That’s where the “smart” machine would come in. The smart machine is one that has some simple (or complex in some cases) processing capability to be able to adapt to changing conditions. Such machines are suited for a host of applications, including automotive, aerospace, defense, medical, computers and electronics, telecommunications, consumer goods, and so on. This discussion will examine what’s possible with smart machines, and what tradeoffs need to be made to implement such a solution.