Look for intense collaborative research efforts over the next 10 years to improve additive manufacturing technologies for use in high-tech aerospace applications. The cost of aerospace components is boosted dramatically due to the amount of material beyond the finished geometry that must be removed during manufacturing-often 90 percent or more, according to Chris English, an engineer with GE Aviation. As a result there is increased interest in the potential to use additive manufacturing technologies that were originally developed for rapid prototyping applications.
One example is a project at the George W. Woodruff School of Mechanical Engineering at the Georgia Institute of Technology. Researchers there are looking at the potential to produce net shape low-density cellular metal structures from layer-based additive manufacturing of metal-oxide ceramic slurry followed by post-processing in a reducing atmosphere. A ceramic suspension would be direct printed in a research investigation. Many issues remain, however, with existing additive manufacturing systems including materials available, poor surface finish, difficulties in removing support systems, and inability to make large parts.
Ford and Unifi, maker of Repreve, will gather and recycle 2 million plastic bottles at CES and other shows for conversion into the Repreve seat fabric used in the 2012 Focus EV.
Thanks to embedded electronics, medical devices are getting smaller and smarter than ever. Pacemakers and implantable defibrillators are now able to call physicians. MRIs, CT scanners, and ultrasound machines are gaining mobility. And the venerable Band-Aid may soon be able to detect illnesses ranging from fevers to heart arrhythmias. On February 21, join Design News senior editor Charles Murray for a wide-ranging discussion, "Embedded Angles for Medical Products," which will explore the latest developments in medical electronics. The discussion will examine advances in medical device technology and offer an inside look at the embedded electronics behind it.
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