Design issues on the Boeing 787 Dreamliner get almost as much scrutiny as Tiger Woods pulling out of his driveway. The latest issue is the status of the much-discussed fix to the midsection of the composite fuselage.
Some composite material surrounding bolt holes delaminated during recent tests, but the issue isn’t expected to slow the first test flight of the Dreamliner. The delamination occurred in areas around metal plugs that are installed after exposure to liquid nitrogen. The bolts expand as they thaw.
A Boeing spokesperson said: “The freeze plug process is a standard repair we perform on both metallic and composite structure. We have extensive experience using these techniques. We have not seen any issues with these repairs that are inconsistent with our experience or the capability of these repair techniques.”
A recent report sponsored by the American Chemistry Council (ACC) focuses on emerging gasification technologies for converting waste into energy and fuel on a large scale and saving it from the landfill. Some of that waste includes non-recycled plastic.
Capping a 30-year quest, GE Aviation has broken ground on the first high-volume factory for producing commercial jet engine components from ceramic matrix composites. The plant will produce high-pressure turbine shrouds for the LEAP Turbofan engine.
Seismic shifts in 3D printing materials include an optimization method that reduces the material needed to print an object by 85 percent, research designed to create new, stronger materials, and a new ASTM standard for their mechanical properties.
A recent study finds that 3D printing is both cheaper and greener than traditional factory-based mass manufacturing and distribution. At least, it's true for making consumer plastic products on open-source, low-cost RepRap printers.
For industrial control applications, or even a simple assembly line, that machine can go almost 24/7 without a break. But what happens when the task is a little more complex? That’s where the “smart” machine would come in. The smart machine is one that has some simple (or complex in some cases) processing capability to be able to adapt to changing conditions. Such machines are suited for a host of applications, including automotive, aerospace, defense, medical, computers and electronics, telecommunications, consumer goods, and so on. This discussion will examine what’s possible with smart machines, and what tradeoffs need to be made to implement such a solution.