Opel is in the news almost weekly for financial reasons. But the German-based subsidiary of General Motors is also making some technical news. Opel joined with Recaro, a Tier II seat maker, and BASF to develop an all plastic car seat that eliminates the requirement for a steel frame.
The seats are low weight while offering high mechanical strength, good ergonomic properties and a sporty look. The seat pan is made of Ultramid B3ZG8, a very tough yet stiff PA6. Ultramid B3G10 SI is used in the large, free-standing backrest shell as well as in the crossbar. The insert for the backrest shell is made of Neopolen P 9225 K (EPP), an energy-absorbing foam that also covers edges and serves as a module carrier for motors and seat components such as the spinal column support.
Oak Ridge National Laboratory has developed a surface preparation method to improve joining carbon composites with aluminum, with potentially far-reaching ramifications for high-volume industrial applications.
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