The battle between materials for the next-generation vehicles continues to heat up. A new study by the Aluminum Association claims a savings of up to $3,000 per electric vehicle can be achieved by reducing structure weight by 10 percent with aluminum.
“As automakers gear up for a new generation of plug-in electric vehicles, the high cost of battery power remains a barrier,” says Michael Bull, Director of Automotive Technology for Novelis. “What this new report shows is that by upgrading from traditional steel to an advanced aluminum body structure, the vehicle’s stored energy requirements can be cut by about 10 percent, which could save up to $3,000 per vehicle since less power and energy is required to move the lighter vehicle.” Bull is a representative of the Aluminum Association
Although plastics make up only about 11% of all US municipal solid waste, many are actually more energy-dense than coal. Converting these non-recycled plastics into energy with existing technologies could reduce US coal consumption, as well as boost domestic energy reserves, says a new study.
This year's Dupont-sponsored WardsAuto survey of automotive designers and other engineers shows lightweighting dominates the discussion. But which materials will help them meet the 2025 CAFE standards are not entirely clear.
Artificially created metamaterials are already appearing in niche applications like electronics, communications, and defense, says a new report from Lux Research. How quickly they become mainstream depends on cost-effective manufacturing methods, which will include additive manufacturing.
SpaceX has 3D printed and successfully hot-fired a SuperDraco engine chamber made of Inconel, a high-performance superalloy, using direct metal laser sintering (DMLS). The company's first 3D-printed rocket engine part, a main oxidizer valve body for the Falcon 9 rocket, launched in January and is now qualified on all Falcon 9 flights.
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