There’s a cool new backlighting technology on display at the 63rd International Motor Show (IAA) in Frankfurt, Germany. The instrument luster on BMW’s new 5-series features inverse forming technology for three-dimensional black panel film that has no distorted effects. In conventional thermoforming, thinning occurs at certain places on the film causing polarization in these areas in the form of rainbow-like distortions known as Newton’s rings. Achim Hosenfeld, vice president electronics at Johnson Controls, says: “Unlike before, the film is placed down into the forming tool. The result is a special embossed surface structure that is imprinted by the texture of the tool. This eliminates the need for an expensive anti-reflective coating and also makes the display easy to read.”
The black 3D film produces a smooth transition between the flat printed surfaces of the analog instruments and the digital information display.
These new 3D-printing technologies and printers include some that are truly boundary-breaking: a sophisticated new sub-$10,000, 10-plus materials bioprinter, the first industrial-strength silicone 3D-printing service, and a clever twist on 3D printing and thermoforming for making high-quality realistic models.
Using simulation to guide the drafting process can speed up the design and production of 3D-printed nanostructures, reduce errors, and even make it possible to scale up the structures. Oak Ridge National Laboratory has developed a model that does this.
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