There’s a lot of hype about new power trains and lightweight plastics, but traditional materials are sure to play a big, if not leading role, in making cars more fuel efficient. The new models on display at the International Motor Show Sept. 19-27 in Frankfurt are a case in point. Ten of the models from Audi, BMW, Opel, Peugeot and Renault use Hydro aluminum components and systems. Examples include:
Opel Astra, front and rear bumper beams;
Rolls-Royce Ghost, front end;
Audi R8 Spyder, rollover protection system; and
Peugeot 5008 MPV, rear bumper.
In addition, Hydro is supplying flat-rolled aluminum strip for body parts to the new BMW 5 series, the Mercedes-Benz E-class station wagon and all versions of the new C-class model, as well as the current Porsche Panamera.
Hydro supplies the aluminum content pictured above for several BMW models, including the new “small” Rolls-Royce.
More and more robots are becoming more autonomous all the time. Now Lockheed Martin has completed a demo mission with two completely autonomous robotic vehicles performing resupply, reconnaissance, surveillance, and target acquisition.
Producing high-quality end-production metal parts with additive manufacturing for applications like aerospace and medical requires very tightly controlled processes and materials. New standards and guidelines for machines and processes, materials, and printed parts are underway from bodies such as ASTM International.
Although plastics make up only about 11% of all US municipal solid waste, many are actually more energy-dense than coal. Converting these non-recycled plastics into energy with existing technologies could reduce US coal consumption, as well as boost domestic energy reserves, says a new study.
This year's Dupont-sponsored WardsAuto survey of automotive designers and other engineers shows lightweighting dominates the discussion. But which materials will help them meet the 2025 CAFE standards are not entirely clear.
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