There’s a lot of hype about new power trains and lightweight plastics, but traditional materials are sure to play a big, if not leading role, in making cars more fuel efficient. The new models on display at the International Motor Show Sept. 19-27 in Frankfurt are a case in point. Ten of the models from Audi, BMW, Opel, Peugeot and Renault use Hydro aluminum components and systems. Examples include:
Opel Astra, front and rear bumper beams;
Rolls-Royce Ghost, front end;
Audi R8 Spyder, rollover protection system; and
Peugeot 5008 MPV, rear bumper.
In addition, Hydro is supplying flat-rolled aluminum strip for body parts to the new BMW 5 series, the Mercedes-Benz E-class station wagon and all versions of the new C-class model, as well as the current Porsche Panamera.
Hydro supplies the aluminum content pictured above for several BMW models, including the new “small” Rolls-Royce.
The amount of plastic clogging the ocean continues to grow. Some startling, not-so-good news has come out recently about the roles plastic is playing in the ocean, as well as more heartening news about efforts to collect and reuse it.
Optomec's third America Makes project for metal 3D printing teams the LENS process company with GE Aviation, Lockheed, and other big aerospace names to develop guidelines for repairing high-value flight-critical Air Force components.
A self-propelled robot developed by a team of researchers headed by MIT promises to detect leaks quickly and accurately in gas pipelines, eliminating the likelihood of dangerous explosions. The robot may also be useful in water and petroleum pipe leak detection.
Aerojet Rocketdyne has built and successfully hot-fire tested an entire 3D-printed rocket engine. In other news, NASA's 3D-printed rocket engine injectors survived tests generating a record 20,000 pounds of thrust. Some performed equally well or better than welded parts.
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