There’s a lot of hype about new power trains and lightweight plastics, but traditional materials are sure to play a big, if not leading role, in making cars more fuel efficient. The new models on display at the International Motor Show Sept. 19-27 in Frankfurt are a case in point. Ten of the models from Audi, BMW, Opel, Peugeot and Renault use Hydro aluminum components and systems. Examples include:
Opel Astra, front and rear bumper beams;
Rolls-Royce Ghost, front end;
Audi R8 Spyder, rollover protection system; and
Peugeot 5008 MPV, rear bumper.
In addition, Hydro is supplying flat-rolled aluminum strip for body parts to the new BMW 5 series, the Mercedes-Benz E-class station wagon and all versions of the new C-class model, as well as the current Porsche Panamera.
Hydro supplies the aluminum content pictured above for several BMW models, including the new “small” Rolls-Royce.
How can automakers, aerospace contractors, and other OEMs get new metal alloys that are stronger, harder, and can survive ever higher temperatures? One way is to redesign their crystalline structures at the nanoscale and microscale.
Although a lot of the excitement about 3D printing and additive manufacturing surrounds its ability to make end-products and functional prototypes, some often ignored applications are the big improvements that can come by using it for tooling, jigs, and fixtures.
A fun and informative tour you can attend at the upcoming Design & Manufacturing Minneapolis, MD&M Minneapolis, and other events there, is the Materials Innovation Tour on Wednesday afternoon. I'll be leading it.
Focus on Fundamentals consists of 45-minute on-line classes that cover a host of technologies.
You learn without leaving the comfort of your desk. All classes are taught by subject-matter experts and all are archived.
So if you can't attend live, attend at your convenience.