This past June Design News co-sponsored the International Plastics Design Competition held at the National Plastics Exposition in Chicago. One entry stood in stark contrast to the tractor hoods and water-ski bodies usually on display at previous plastic design contests held by the Society of Plastics Industry.
It clearly showed that polymers have entered a brave new world. Membrane Technologies B.V. of the Netherlands showed a hollow fiber membrane, which had been cast with a new sulfonated copolymer from Kraton. Varying sulfonation levels allow ion exchange capacity of 0.4 to 2.0 milli-equivalent per gram. The ion selectivity and unique polymer architecture results in efficient salt rejection. The fibers can be used in a larger water purification or desalinization plant.
The technical complexity of the entry must have baffled the judges, who didn’t even award it some kind of honorable mention among the bevy of announced awards.
Producing high-quality end-production metal parts with additive manufacturing for applications like aerospace and medical requires very tightly controlled processes and materials. New standards and guidelines for machines and processes, materials, and printed parts are underway from bodies such as ASTM International.
Although plastics make up only about 11% of all US municipal solid waste, many are actually more energy-dense than coal. Converting these non-recycled plastics into energy with existing technologies could reduce US coal consumption, as well as boost domestic energy reserves, says a new study.
This year's Dupont-sponsored WardsAuto survey of automotive designers and other engineers shows lightweighting dominates the discussion. But which materials will help them meet the 2025 CAFE standards are not entirely clear.
Artificially created metamaterials are already appearing in niche applications like electronics, communications, and defense, says a new report from Lux Research. How quickly they become mainstream depends on cost-effective manufacturing methods, which will include additive manufacturing.
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