Boeing engineers are in the process of replacing the wiring design used for the Dreamliners. It’s not a fix-it’s part of a plan to optimize weight and configuration of wiring bundles starting with plane number seven. The first six planes had flight test wiring that will be replaced as part of an overall refurbishing.As part of the overall materials revolution that the Dreamliner represents, some lightweight aluminum wiring will be used instead of copper. “We use both,” says Boeing spokesperson Lori Gunter, “There are different design considerations. We select the material that is appropriate for the intended use.”
Gunter did not provide specifics, but the design rules for aluminum and copper used as wiring are the following:
Aluminum is 50 percent lighter than copper and can save weight in the aircraft.
Copper bends more easily than aluminum.
Corrosion is a significant concern for aluminum wiring. Airbus engineers developed a special protection for aluminum wiring. There are also new specifications for connections.
Some of the biggest self-assembled building blocks and structures made from engineered DNA have been developed by researchers at Harvard's Wyss Institute. The largest, a hexagonal prism, is one-tenth the size of an average bacterium.
Arevo Labs' end-production 3D printing technology for carbon composites includes a high-temperature, filament fusion printer head design and firmware for use with the company's new carbon fiber and nanotube reinforced high-temperature matrix polymers like PEEK.
Stratasys will buy Solid Concepts and Harvest Technologies and combine them with its RedEye service business. The plan takes aim at end-production manufacturing and will create one of the biggest commercial 3D printing and AM service bureaus.
The International Federation of Robotics reports that global sales of industrial robots decreased by 4% in 2012 over 2011. The biggest hit was electrical/electronics manufacturing, down by 13%; but by region, the Amerficas did well.
Focus on Fundamentals consists of 45-minute on-line classes that cover a host of technologies. You learn without leaving the comfort of your desk. All classes are taught by subject-matter experts and all are archived. So if you can't attend live, attend at your convenience.