Weight reduction in cars and other applications is driving use of innovative technologies such as glass microspheres in plastic compounds. Noble Polymers, a compounding business of Cascade Engineering, has developed a low-density polyolefin formulation using 3M glass bubbles that reduces the weight of TPO plastic parts up to 20 percent. A part on display at the 3M booth at this week’s National Plastics Exposition in Chicago incorporates glass bubbles (10 percent loading) to reduce weight of a seat frame from 2.25 pounds to 2.05 pounds. The glass bubbles replaced talc, and weight reduction wasn’t the only benefit. “We increased the flow of the compound by using specialty additives with the glass microspheres,” says Tim Patterson, business unit manager of Noble Polymers, Grand Rapids. MI. As a result, the mold cavity filled better for the complex design. The glass bubbles improve dimensional stability, reduce density and cut back on warpage, according to Louis J. Lundberg, business manager for transportation markets for the 3M Energy and Advanced Materials Division, St. Paul, MN. 3M announced a new line that has isostatic crush strength of 30,000 psi, expanding applications in several engineering plastics. These microspheres are 40 percent stronger than 3M’s previous leading high-strength glass microspheres and, at 17 microns, are approximately half their size. 3M Performance Additive iM30K has a density of 0.6 g/cc.
A make-your-own Star Wars Sith Lightsaber hilt is heftier and better-looking than most others out there, according to its maker, Sean Charlesworth. You can 3D print it from free source files, and there's even a hardware kit available -- not free -- so you can build one just in time for Halloween.
Some next-generation bio-based materials are superior in performance to their petro-based counterparts, but also face some commercial challenges. This is especially true of certain biopolymers, adhesives, coatings, and advanced materials.
Cars and other vehicles, as well as electronics and medical devices, continue to lead the use cases for the new plastics products we've been seeing, as engineers design products for tougher environments.
LeMond Composites, founded by three-time Tour de France cycling champion Greg LeMond, is the first to license a new carbon fiber production method invented by Oak Ridge National Laboratory (ORNL) that's faster, cheaper, and greener.
Focus on Fundamentals consists of 45-minute on-line classes that cover a host of technologies.
You learn without leaving the comfort of your desk. All classes are taught by subject-matter experts and all are archived.
So if you can't attend live, attend at your convenience.