PolyOne, a leading specialty compounder, launched a line of biopolymer compounds at this week’s National Plastics Exposition in Chicago. Patent-pending Resound compounds will be formulated with a minimum of 30 percent bio-derived content, and as much as 70 percent, Dr. Cecil C. Chappelow, vice president of innovation for PolyOne, told Design News in an interview. The biobased polymers that maybe used include PLA, PHB, PHBV as well as biopolyesters. Dr. Chappelow said he could not disclose the traditional plastics that PolyOne is studying. One logical candidate, however, is polycarbonate. Resound grades feature heat resistance (HDT) up to 120C (248F) and impact resistance up to 53 J/m (12 ft-lb/in). PolyOne’s goal is to develop bio compounds that will meet or exceed performance requirements for durable applications such as computer laptops, cell phones and auto components. Dr. Chappelow said the new compounds will process as well as traditional compounds.
PolyOne has developed a large portfolio of bioproducts, ranging from special colorants to thermoplastic elastomers. PolyOne is even working on a bio-based plasticizer that could replace phthalates in construction applications. The goal is to develop drop-in replacements that are competitive on a performance and total cost basis. Meanwhile, PolyOne retains a strong commitment to vinyl compounds. At a press conference today, PolyOne showed a PVC appliance part with a metallic appearance. The pre-colored part represented a significant savings over a painted part.
A recent report sponsored by the American Chemistry Council (ACC) focuses on emerging gasification technologies for converting waste into energy and fuel on a large scale and saving it from the landfill. Some of that waste includes non-recycled plastic.
Capping a 30-year quest, GE Aviation has broken ground on the first high-volume factory for producing commercial jet engine components from ceramic matrix composites. The plant will produce high-pressure turbine shrouds for the LEAP Turbofan engine.
Seismic shifts in 3D printing materials include an optimization method that reduces the material needed to print an object by 85 percent, research designed to create new, stronger materials, and a new ASTM standard for their mechanical properties.
A recent study finds that 3D printing is both cheaper and greener than traditional factory-based mass manufacturing and distribution. At least, it's true for making consumer plastic products on open-source, low-cost RepRap printers.
For industrial control applications, or even a simple assembly line, that machine can go almost 24/7 without a break. But what happens when the task is a little more complex? That’s where the “smart” machine would come in. The smart machine is one that has some simple (or complex in some cases) processing capability to be able to adapt to changing conditions. Such machines are suited for a host of applications, including automotive, aerospace, defense, medical, computers and electronics, telecommunications, consumer goods, and so on. This discussion will examine what’s possible with smart machines, and what tradeoffs need to be made to implement such a solution.