PolyOne, a leading specialty compounder, launched a line of biopolymer compounds at this week’s National Plastics Exposition in Chicago. Patent-pending Resound compounds will be formulated with a minimum of 30 percent bio-derived content, and as much as 70 percent, Dr. Cecil C. Chappelow, vice president of innovation for PolyOne, told Design News in an interview. The biobased polymers that maybe used include PLA, PHB, PHBV as well as biopolyesters. Dr. Chappelow said he could not disclose the traditional plastics that PolyOne is studying. One logical candidate, however, is polycarbonate. Resound grades feature heat resistance (HDT) up to 120C (248F) and impact resistance up to 53 J/m (12 ft-lb/in). PolyOne’s goal is to develop bio compounds that will meet or exceed performance requirements for durable applications such as computer laptops, cell phones and auto components. Dr. Chappelow said the new compounds will process as well as traditional compounds.
PolyOne has developed a large portfolio of bioproducts, ranging from special colorants to thermoplastic elastomers. PolyOne is even working on a bio-based plasticizer that could replace phthalates in construction applications. The goal is to develop drop-in replacements that are competitive on a performance and total cost basis. Meanwhile, PolyOne retains a strong commitment to vinyl compounds. At a press conference today, PolyOne showed a PVC appliance part with a metallic appearance. The pre-colored part represented a significant savings over a painted part.
The new composites manufacturing innovation center is intended to be a source of grand challenges for industry, like the kind that got us to the moon under JFK. These aren't the words its new CEO Craig Blue used, but that's the idea and the vision behind the Institute for Advanced Composites Manufacturing Innovation (IACMI).
The 100% solar-powered airplane Solar Impulse 2 is prepping for its upcoming flight, becoming the first plane to fly around the world without using fuel. It's able to do so because of above-average performance by all of the technologies that go into it, especially materials.
As the 3D printing and overall additive manufacturing ecosystem grows, standards and guidelines from standards bodies and government organizations are increasing. Multiple players with multiple needs are also driving the role of 3DP and AM as enabling technologies for distributed manufacturing.
A growing though not-so-obvious role for 3D printing, 4D printing, and overall additive manufacturing is their use in fabricating new materials and enabling new or improved manufacturing and assembly processes. Individual engineers, OEMs, university labs, and others are reinventing the technology to suit their own needs.
For vehicles to meet the 2025 Corporate Average Fuel Economy (CAFE) standards, three things must happen: customers must look beyond the data sheet and engage materials supplier earlier, and new integrated multi-materials are needed to make step-change improvements.
Focus on Fundamentals consists of 45-minute on-line classes that cover a host of technologies. You learn without leaving the comfort of your desk. All classes are taught by subject-matter experts and all are archived. So if you can't attend live, attend at your convenience.