Autodesk acquired Moldlow last year and clearly is injecting digital firepower into the simulation software company founded by Colin Austin in Australia in 1978. Simulations are now delivered more than two times faster with a parallel architecture using NVIDIA Quatro FX 4800 and Quatro FX 5800 GPUs, says Hilde Sevens, senior product line manager for the Manufacturing Solutions Division of Autodesk, San Francisco. One of Autodesk’s goals is to improve accuracy of cavity simulations by providing better 3D mesh analysis. Moldflow will also be better integrated with Autodesk Inventor and other CAD models. The improvements are contained in the Autodesk Moldflow 2010 release demonstrated at the National Plastics Exposition this week in Chicago. One of the company’s big goals is to make Moldflow part of the design process at the very beginning. Many designers now use Modlflow to verify a design prior to cutting a mold. The idea is to save time and money, says Sevens. One strategy is to encourage more use of Autodesk Moldflow Adviser, a simplified and less expensive tool than Insight. Release 2.0, scheduled for next month will beef up digital prototyping options.
Meanwhile, Moldflow continues to expand its capability to test compounds, both commercial and proprietary. Simulations are developed in part from actual materials testing. Moldflow has a database of more than 8,000 commercial grades and a separate highly guarded database of more than 4,000 formulations developed for specific customer applications. A current focal point is developing improved simulation capability for long glass-fiber reinforced systems due to increased effort to cut weight in cars. As of now, there has been little customer demand for simulation of biobased materials. That may change, however, as big resin producers, such as DuPont and BASF roll out bio grades.
Instead of sifting through huge amounts of technical data looking for answers to assembly problems, engineers can now benefit from 3M's new initiative -- 3M Assembly Solutions. The company has organized its wealth of adhesive and tape solutions into six typical application areas, making it easier to find the best products to solve their real-world assembly and bonding problems.
Many of the materials in this slideshow are resins or elastomers, plus reinforced materials, styrenics, and PLA masterbatches. Applications range from automotive and aerospace to industrial, consumer electronics and wearables, consumer goods, medical and healthcare, as well as sporting goods, and materials for protecting food and beverages.
Engineers trying to keep track of the ever-ballooning number of materials and machines for additive manufacturing and 3D printing now have some relief: a free searchable database with more than 350 machines and 450 different materials.
At JEC Europe Dow Automotive introduced a new ultra-fast, under-60-second molding cycle time for its commercial-grade VORAFORCE 5300 epoxy resin matrix for carbon composites. It's aimed at high-volume automotive manufacturing.
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