I wrote last year about the potential for growing use of wood-plastic composites in car design. Now comes word that bamboo-reinforced bioplastic may make its commercial debut in the interiors of Mitsubishi’s iMiEV Sport Air electric vehicle in 2010. Mitsubishi would not confirm the roll-out date, which has been rumored on car blogs. It’s no secret though tat Mitsubishi has been working on bamboo-reinforced bioplastic for at least four years. The Japanese OEM cuts bamboos into strips, removing the joints and then crushes them. Then hot steam is used to loosen the fibers, making it fit as a reinforcement. The bamboo will be reinforcing a novel bioplastic called PBS (polybutylene succinate) resins, which is derived from succinic acid and corn starch.
According to Mitsubishi’s tests, PBS/bamboo-fiber compound achieves an estimated 50% reduction in lifecycle carbon dioxide emissions over polypropylene. VOC (volatile organic compounds) levels are also reduced drastically over processed wood hardboards (roughly 85% in testing).
Several of the new and noteworthy 3D printers in this slideshow are breaking some boundaries in build volume, new metals printing techniques, or working with high-profile development partners to ensure very high-quality parts and controls.
United Launch Alliance will fly 3D-printed flight hardeware parts on its rockets starting next year with the Atlas V. The company's Vulcan next-gen launch vehicle will have more than 100 production parts made with 3D printing. The main driver? Parts consolidation and 57% lower production costs.
A new report from the National Institute of Standards and Technology (NIST) makes a start on developing control schemes, process measurements, and modeling and simulation methods for powder bed fusion additive manufacturing.
Although bio-based polymers face challenges from petroleum-based polymers, in certain markets they can displace the petro-based incumbents. Here are six new bio-based and renewable plastics for a variety of applications.
BASF has developed tools and initiatives to help engineers use more of its renewable materials in their designs, more effectively, as well as to build parts using them with more predictable performance.
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