Everywhere I explored at Rapid 2009, it was apparent there is a battle under way in materials technology in the fast-emerging rapid manufacturing industry. Some suppliers have “real” materials. Others are stiff and tough. Some are clear. Design engineers can be excused if they can’t keep it straight. You virtually need to keep a daily scorecard. And no matter what you pick, you are probably making some type of tradeoff. There may be some sacrifice in surface finish or accuracy in a laser sintering process. But you get real world metals and plastics that are actually used in functional applications. The range of materials’ qualities you can get with stereolithography systems is impressive. They are increasingly stiff and tough, and will be getting better in terms of thermal properties. Both systems offer the opportunity to create intricate internal shapes, though. And that’s something that’s expensive and difficult to achieve in the injection molding process.
Some of the biggest self-assembled building blocks and structures made from engineered DNA have been developed by researchers at Harvard's Wyss Institute. The largest, a hexagonal prism, is one-tenth the size of an average bacterium.
Arevo Labs' end-production 3D printing technology for carbon composites includes a high-temperature, filament fusion printer head design and firmware for use with the company's new carbon fiber and nanotube reinforced high-temperature matrix polymers like PEEK.
Stratasys will buy Solid Concepts and Harvest Technologies and combine them with its RedEye service business. The plan takes aim at end-production manufacturing and will create one of the biggest commercial 3D printing and AM service bureaus.
The International Federation of Robotics reports that global sales of industrial robots decreased by 4% in 2012 over 2011. The biggest hit was electrical/electronics manufacturing, down by 13%; but by region, the Amerficas did well.
Focus on Fundamentals consists of 45-minute on-line classes that cover a host of technologies. You learn without leaving the comfort of your desk. All classes are taught by subject-matter experts and all are archived. So if you can't attend live, attend at your convenience.