The rapid prototyping industry is growing a robust 32% a year, but has not realized the potential first envisioned when it emerged in the 1980s. Complexity and cost of ownership slowed its growth. It became almost cult-like with enthusiasts obsessing on fine details of machine technology. The industry needs to do a better job of reaching out to design engineers. It could be a perfect fit. Many engineers, particularly in the medical device industry design what they need, and then have to make compromises because of manufacturing constraints. The additive fabrication developed originally to make prototypes now has the potential to bust those constraints wide open because no molds are used and complex internal geometries are easily achieved. I’m thinking, for example, of jaws made for surgical instruments. Now, they are often injection molded from powder metal. New additive technology now allows parts such as jaws to be from laser sintering with internal channels of almost any design. Sure there are some drawbacks: less than perfect surface finish out of he machine, weak industry-wide standards, and lack of closed loop machine controls. But this is a marriage waiting to happen.
This slideshow includes several versions of multi-materials machines, two different composites processes including one at microscale, and two vastly different metals processes. Potential game-changers down the line include three microscale processes.
UL is partnering with metals additive manufacturing (AM) supplier EOS to provide AM training to EOS's customers. It's designed to promote correct usage of AM technologies by OEMs and others in manufacturing.
To commemorate Earth Day, we take a look at the state of ocean plastic. If things don't change, by 2050 the oceans will contain more plastic than fish by weight. Here are the problems, as well as some solutions.
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