When I think of pultrusion, I think of a continuous process to produce lineal shapes, such as I-beams or legs for ladders. I think of it as a reverse extrusion process because reinforced fibers are pulled through a resin and into a heated die, where the resin is polymerized. An interesting new German technology called Radius Pultrusion allows the continuous production of curved reinforced profiles from endless fibers and webbing. It was just announced that the process, developed by the Thomas Group of Bremervörde, Germany, has been nominated for the prestigious Hermes technology Award, which will be given at the Hannover Messe, which will be held later this month in Germany.The innovation enables production of endless circles and arches of any radius, for example springs. When using bidirectional reinforcement, the strict orientation of the fibers can only be provided on the level that is vertical to the deflection level. For all other areas, formable webbings, or nettings are required. Thomas says it can be used for structural components of cars, trains or aircraft. Thread rods and nuts are another possibility.
Airbus Defence and Space has 3D printed titanium brackets for communications satellites. The redesigned, one-piece 3D-printed brackets have better thermal resistance than conventionally manufactured parts, can be produced faster, cost 20% less, and save about 1 kg of weight per satellite.
At IMTS last week, Stratasys introduced two new multi-materials PolyJet 3D printers, plus a new UV-resistant material for its FDM production 3D printers. They can be used in making jigs and fixtures, as well as prototypes and small runs of production parts.
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