It’s amazing to consider the long-term potential of carbon nanotubes as a polymer reinforcement if major issues (cost and health concerns) can be overcome. Research reveals the possibility of cross-linking CNT molecules prior to incorporation in a polymer matrix to form a super composite with a tensile strength of 20 million psi. Single-walled nanotubes exhibit unique electric properties and may be used for miniaturizing electronics beyond the micro electromechanical scale. Big producers are placing major bets on the technology. In Japan, Showa Denko is building a 400 million metric tons per year production plant. In Germany, Bayer is building a 200 million metric tons per year plant. They’re betting they can dramatically reduce the cost of CNTs which had been in the stratosphere as a pilot scale product, say $40,000 per pound. Multiwall nanotubes are down to $50 to $70 per pound now. Prices will drop as new plants come on line. Health issues must also be addressed.
A new service lets engineers and orthopedic surgeons design and 3D print highly accurate, patient-specific, orthopedic medical implants made of metal -- without owning a 3D printer. Using free, downloadable software, users can import ASCII and binary .STL files, design the implant, and send an encrypted design file to a third-party manufacturer.
A recent report sponsored by the American Chemistry Council (ACC) focuses on emerging gasification technologies for converting waste into energy and fuel on a large scale and saving it from the landfill. Some of that waste includes non-recycled plastic.
Capping a 30-year quest, GE Aviation has broken ground on the first high-volume factory for producing commercial jet engine components from ceramic matrix composites. The plant will produce high-pressure turbine shrouds for the LEAP Turbofan engine.
Seismic shifts in 3D printing materials include an optimization method that reduces the material needed to print an object by 85 percent, research designed to create new, stronger materials, and a new ASTM standard for their mechanical properties.
A recent study finds that 3D printing is both cheaper and greener than traditional factory-based mass manufacturing and distribution. At least, it's true for making consumer plastic products on open-source, low-cost RepRap printers.
For industrial control applications, or even a simple assembly line, that machine can go almost 24/7 without a break. But what happens when the task is a little more complex? That’s where the “smart” machine would come in. The smart machine is one that has some simple (or complex in some cases) processing capability to be able to adapt to changing conditions. Such machines are suited for a host of applications, including automotive, aerospace, defense, medical, computers and electronics, telecommunications, consumer goods, and so on. This discussion will examine what’s possible with smart machines, and what tradeoffs need to be made to implement such a solution.