Additives are an area where design engineers could focus a little more time and attention. When added to plastic resins, these chemicals impart a needed property and they also change the mechanical characteristics of the compound. There are also new technologies emerging that can save time and money. One I saw recently comes from Carolina Color of Salisbury, NC. A new process creates so-called “super concentrates”. “G2 has overcome processing challenges with a proven ability to provide exceptionally effective dispersion and distribution in both large and small parts,” says President Matt Barr. The new G2 product line is claimed to save up to 30 per cent in color cost and allow processing at lower temperatures, which can save up to 10 percent in cycle time. Part thickness can even be reduced because of improved physical properties. That also means reduced cycle time and clamping force. It’s worth a look.
Last week, the bill for reforming chemical regulation, the TSCA Modernization Act of 2015, passed the House. If it or a similar bill becomes law, the effects on cost and availability of adhesives and plastics incorporating these substances are not yet clear.
The latest crop of coating and sealant materials and devices has impressive credentials. Many are designed for tough environments with broad operating temperature ranges, and they often cure faster, require fewer process steps, and produce less waste.
A new program has been proposed for testing and certify 3D printing filaments for emissions safety. To engineers who've used 3D printers at home this is a no-brainer. It's from a consumer on Kickstarter, and targets use in homes and schools.
For the last 50 years, the Metal Powder Industries Federation (MPIF) has sponsored an awards competition for creative solutions to designing and fabricating near-net-shape parts using powder metal (PM) technologies. Here are the seven Grand Prize winners of the 2015 contest.
Graphene 3D Lab has added graphene to 3DP PLA filament to strengthen the material and add conductivity to prints made with it. The material can be used to 3D print conductive traces embedded in 3D-printed parts for electronics, as well as capacitive touch sensors.
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