The economy is so bad right now that even our trash is worthless. Experts estimate that prices for recycled paper, metal and plastics have dropped 50 to 70 percent, or not even worth the while to ship them across the Pacific to China, which has imported more than 70 percent of the materials used in its recycling industry. Scrap copper peaked at $8,000 a ton in 2007, and it now brings $3,000. Some sources say paper is even down as much as 80 percent.
Recycled American scrap has been sitting in ships in Chinese ports, or scrap yards. Increasingly that recycled material will go into landfills. From a design engineering standpoint, it makes that old claim of designing products that are “recyclable” even less tenable. Even stuff that has had real value, like PET soda bottles, or high-density polyethylene milk bottles, is now struggling to find markets. So what’s happening to plastic car interiors, or engineering materials in washing machines or computers? It’s certainly not part of a tenable, economic recycling stream at least now - if it ever was.
Interviews I had with a great engineering team at a Massachusetts company this week reminded me that we really have to make decisions for ourselves about what makes sense from an environmental point of view. Just saying we specified a bioplastic, for example, doesn’t make it a good environmental choice. Or saying that we used a “recyclable” material doesn’t mean we did a good turn for the environment. We need to consider factors like how much energy did it take to ship those sub assemblies I specified? Would it have been better environmentally to have paid 5 percent more and bought from a local supplier? I’m sure there are a whole series of issues like that. And that kind of thinking is very different from the kind of marketing spin you often hear.
Artificially created metamaterials are already appearing in niche applications like electronics, communications, and defense, says a new report from Lux Research. How quickly they become mainstream depends on cost-effective manufacturing methods, which will include additive manufacturing.
SpaceX has 3D printed and successfully hot-fired a SuperDraco engine chamber made of Inconel, a high-performance superalloy, using direct metal laser sintering (DMLS). The company's first 3D-printed rocket engine part, a main oxidizer valve body for the Falcon 9 rocket, launched in January and is now qualified on all Falcon 9 flights.
Lawrence Livermore National Laboratory and MIT have 3D-printed a new class of metamaterials that are both exceptionally light and have exceptional strength and stiffness. The new metamaterials maintain a nearly constant stiffness per unit of mass density, over three orders of magnitude.
Smart composites that let the material's structural health be monitored automatically and continuously are getting closer to reality. R&D partners in an EU-sponsored project have demonstrated what they say is the first complete, miniaturized, fiber-optic sensor system entirely embedded inside a fiber-reinforced composite.
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