Two-pole medical forceps are under development in Germany using an exciting new metal to ceramic co-molding process. Two-component plastic injection molding is widely used to mate dissimilar materials, such as polypropylene and thermoplastic elastomer. Co-molding has not worked well for powder materials, such as ceramic and metal, because of widely differing shrinkage rates, particularly in the post-mold sintering process used to remove binders. But researchers at the Fraunhofer Institute for Ceramic Technologies and Systems (IKTS) in Dresden, Germany have identified compatible feedstocks through simulation studies. They also say that particle density is critical in developing shrink-compatible powder feedstocks. In one of their most interesting projects, they have prototyped conductive forceps in which a metal layer conducts electricity and ceramics provide insulation. Current flows to a human body through one arm and returns through another. In currently used forceps, current flows into the patient’s body, and then back into the forceps. The purpose of the current is to cauterize tissue. The current entering the body is described as minimal. But the new technology would be even safer. The forceps are being tested now by various partners in Germany.
Last week, the bill for reforming chemical regulation, the TSCA Modernization Act of 2015, passed the House. If it or a similar bill becomes law, the effects on cost and availability of adhesives and plastics incorporating these substances are not yet clear.
The latest crop of coating and sealant materials and devices has impressive credentials. Many are designed for tough environments with broad operating temperature ranges, and they often cure faster, require fewer process steps, and produce less waste.
A new program has been proposed for testing and certify 3D printing filaments for emissions safety. To engineers who've used 3D printers at home this is a no-brainer. It's from a consumer on Kickstarter, and targets use in homes and schools.
For the last 50 years, the Metal Powder Industries Federation (MPIF) has sponsored an awards competition for creative solutions to designing and fabricating near-net-shape parts using powder metal (PM) technologies. Here are the seven Grand Prize winners of the 2015 contest.
Graphene 3D Lab has added graphene to 3DP PLA filament to strengthen the material and add conductivity to prints made with it. The material can be used to 3D print conductive traces embedded in 3D-printed parts for electronics, as well as capacitive touch sensors.
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