Direct digital manufacturing is making fast strides for low-volume applications requiring complex detail, but some significant issues remain. Design engineers require process verification, particularly for high-end parts. For example, the widespread adaption of closed-loop process controls about a dozen years ago provided verification that required process parameters in the injection molding process were being maintained. Direct digital manufacturing systems were originally developed by companies in the rapid prototyping business, where such requirements were not necessary. Parts were simply required for form and fit, and not so much for functional testing. There is often considerable process variation in the new additive fabrication systems being developed for manufacturing directly from digital files. Improvements will come, however, and the new systems are certainly worth a look in several situations, particularly those where there are constant design change orders.
At IMTS last week, Stratasys introduced two new multi-materials PolyJet 3D printers, plus a new UV-resistant material for its FDM production 3D printers. They can be used in making jigs and fixtures, as well as prototypes and small runs of production parts.
Plastic bags can become useful as either raw materials for plastics or feedstock for fuel. It's when they're not recycled that they become a major problem. That's what California's bag ban will prevent.
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