The U.S. Navy program to improve the reliability and seaworthiness of its Hovercrafts is moving forward. As first reported by Design News, Navy engineers are changing the technology used to attach the rubber-pleated skirts that contain high-pressure air that moves the craft above water. Newly developed fasteners can be replaced with regular tools, speeding replacement of damaged skirts. The new TineLok system has one or more tines that work in conjunction with longitudinal bolt thread channels to prevent counter rotation and loosening. The skirt manufacturer, Avon Rubber, has sent a purchase order for the first Navy Hovercraft replacement program. Orders to cover the rest of the fleet are expected to begin in May. There are 100 skirts on each Hovercraft and maintenance costs will be cut 25 to 30 percent. The first fasteners are all stainless: the nut, the tine and bolt. Tests are also being conducted on plastic versions that cut weight by 75 percent. Nuts and bolts are made from PEEK and the tine is made from glass-reinforced nylon. Rod is being machined for the sample run. The Army is looking at the technology for some of its weapons systems. It may also have applications for fastening of lighting in various applications.
Listen to a podcast on the new Hovercraft fastening technology.
Siemens and Fraunhofer Institute for Laser Technology have achieved a faster production process based on selective laser melting for speeding up the prototyping of big, complex metal parts in gas turbine engines.
BMW has already incorporated more than 10,000 3D-printed parts in the Rolls-Royce Phantom and intends to expand the use of 3D printing in its cars even more in the future. Meanwhile, Daimler has started using additive manufacturing for producing spare parts in Mercedes-Benz Trucks.
SABIC's lightweighting polycarbonate glazing materials have appeared for the first time in a production car: the rear quarter window of Toyota's special edition 86 GRMN sports car, where they're saving 50% of its weight compared to conventional glass.
Design engineers play a big role in selecting both suppliers and materials for their designs. Our most recent Design News Materials Survey says they continue to be highly involved, in some ways even more than the last time we asked to peek inside their cubicles.
Daihatsu is one of the first carmakers to customize car exteriors using 3D printing's mass customization capabilities. Effect Skins -- small exterior bumper and fender panels in different colors and textures -- can be ordered for its Copen convertible.
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