There’s an interesting new player in the plastics-from-plants arena. A company called OriginOil was formed in Los Angeles last year to develop a technology in which plastics and other chemicals are derived from algae. Algae cells contain up to 60 percent oil—who knew? OriginOil developed a helix bioreactor that speeds algae growth. Low-energy lights are arranged in a helix pattern to enhance algae growth. Last month, the company announced automation of the process, providing real-time monitoring, nutrient injection and carbon dioxide delivery at the micron level. Oil is extracted from the cell walls through a microwave process. Believe it or not, there are actually nine companies involved in algae-to-energy development. All the technical issues aren’t resolved, and it will be fa ew years before production units are ready—if then. The economics are a whole different issue. They’re “under study”, says the company. The price of oil, of course, will be a huge factor.
A recent report sponsored by the American Chemistry Council (ACC) focuses on emerging gasification technologies for converting waste into energy and fuel on a large scale and saving it from the landfill. Some of that waste includes non-recycled plastic.
Capping a 30-year quest, GE Aviation has broken ground on the first high-volume factory for producing commercial jet engine components from ceramic matrix composites. The plant will produce high-pressure turbine shrouds for the LEAP Turbofan engine.
Seismic shifts in 3D printing materials include an optimization method that reduces the material needed to print an object by 85 percent, research designed to create new, stronger materials, and a new ASTM standard for their mechanical properties.
A recent study finds that 3D printing is both cheaper and greener than traditional factory-based mass manufacturing and distribution. At least, it's true for making consumer plastic products on open-source, low-cost RepRap printers.
For industrial control applications, or even a simple assembly line, that machine can go almost 24/7 without a break. But what happens when the task is a little more complex? That’s where the “smart” machine would come in. The smart machine is one that has some simple (or complex in some cases) processing capability to be able to adapt to changing conditions. Such machines are suited for a host of applications, including automotive, aerospace, defense, medical, computers and electronics, telecommunications, consumer goods, and so on. This discussion will examine what’s possible with smart machines, and what tradeoffs need to be made to implement such a solution.