1. Oil soared to $147 a barrel in July and then plunged to less than $40 at the end of the year, affecting prices of plastics and other hydrocarbon-based chemicals.
2. The financial crisis coupled with declining sales walloped materials and assembly companies across the board, with the automotive supply chain particularly affected.
3. Fastener problems continued to plague the Dreamliner. Poorly worded engineering specifications forced Boeing to replace as many as 8,000 fasteners on 12 Dreamliners being assembled.
4. American companies continued to divest plastics and chemical assets due to poor profitability. One of the biggest deals, a partnership between Dow and Kuwait, unwound at the end of 2008.
5. Growth (albeit slow) of green materials design. A handful of American engineers embraced green materials, led by an aggressive Herman Miller program. Notably absent from the green engineering revolution have been the Big Three.
6. Strong demand from China put pressure on stainless and other metals prices. In the second half, of 2008, metals’ prices crashed.
7. Carbon fiber emerged as a more serious engineering material, driven in part by a military requirement for lighter weight and greater strength,
8. Crash-resistant, structural adhesives emerged as an important tool for automotive weight reduction.
9. Innovative materials solutions made possible one of America’s more successful science explorations in space.
10. American manufacturers continued to adapt with innovative new designs.
A make-your-own Star Wars Sith Lightsaber hilt is heftier and better-looking than most others out there, according to its maker, Sean Charlesworth. You can 3D print it from free source files, and there's even a hardware kit available -- not free -- so you can build one just in time for Halloween.
Some next-generation bio-based materials are superior in performance to their petro-based counterparts, but also face some commercial challenges. This is especially true of certain biopolymers, adhesives, coatings, and advanced materials.
Cars and other vehicles, as well as electronics and medical devices, continue to lead the use cases for the new plastics products we've been seeing, as engineers design products for tougher environments.
LeMond Composites, founded by three-time Tour de France cycling champion Greg LeMond, is the first to license a new carbon fiber production method invented by Oak Ridge National Laboratory (ORNL) that's faster, cheaper, and greener.
This month will mark the launch of the SpeedFoiler, a super-fast, ultra-lightweight foiling catamaran that can fly short distances over water faster than other foiling designs, in part because of its carbon composite materials.
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