There was plenty of evidence throughout the halls of National Manufacturing Week held this week in Rosedale, IL that the medical market will become increasingly important to the U.S. economy. Teknor Apex, for example, unveiled 33 Medalist compounds all tested for compliance with ISO 10993-5 cytotoxicty standards and free of animal-derived materials, vinyl, phthalates and latex. Removal of animal-derived materials, such as stearates, derives from fears related to mad-cow disease, says Lisa M. Charno, market manager for the thermoplastic elastomer division at Teknor Apex. Another exhibitor, Elite Mold & Engineering purchased two all-electric injection molding machines to pave the way into the growing medical device market. “We believe this market will eventually account for 75 percent of our business,” says Joseph Mandeville, president of the Michigan molder. An interesting new technology for medical devices has been enhanced by another exhibitor, Saint-Gobain Performance Plastics. Two-shot molding is now becoming a factor in the medical device market because of new commercial grades of USP Class VI self-bonding silicones. They bond to rigid thermoplastics in the mold, avoiding costly secondary operations.
A new service lets engineers and orthopedic surgeons design and 3D print highly accurate, patient-specific, orthopedic medical implants made of metal -- without owning a 3D printer. Using free, downloadable software, users can import ASCII and binary .STL files, design the implant, and send an encrypted design file to a third-party manufacturer.
A recent report sponsored by the American Chemistry Council (ACC) focuses on emerging gasification technologies for converting waste into energy and fuel on a large scale and saving it from the landfill. Some of that waste includes non-recycled plastic.
Capping a 30-year quest, GE Aviation has broken ground on the first high-volume factory for producing commercial jet engine components from ceramic matrix composites. The plant will produce high-pressure turbine shrouds for the LEAP Turbofan engine.
Seismic shifts in 3D printing materials include an optimization method that reduces the material needed to print an object by 85 percent, research designed to create new, stronger materials, and a new ASTM standard for their mechanical properties.
A recent study finds that 3D printing is both cheaper and greener than traditional factory-based mass manufacturing and distribution. At least, it's true for making consumer plastic products on open-source, low-cost RepRap printers.
For industrial control applications, or even a simple assembly line, that machine can go almost 24/7 without a break. But what happens when the task is a little more complex? That’s where the “smart” machine would come in. The smart machine is one that has some simple (or complex in some cases) processing capability to be able to adapt to changing conditions. Such machines are suited for a host of applications, including automotive, aerospace, defense, medical, computers and electronics, telecommunications, consumer goods, and so on. This discussion will examine what’s possible with smart machines, and what tradeoffs need to be made to implement such a solution.