There was plenty of evidence throughout the halls of National Manufacturing Week held this week in Rosedale, IL that the medical market will become increasingly important to the U.S. economy. Teknor Apex, for example, unveiled 33 Medalist compounds all tested for compliance with ISO 10993-5 cytotoxicty standards and free of animal-derived materials, vinyl, phthalates and latex. Removal of animal-derived materials, such as stearates, derives from fears related to mad-cow disease, says Lisa M. Charno, market manager for the thermoplastic elastomer division at Teknor Apex. Another exhibitor, Elite Mold & Engineering purchased two all-electric injection molding machines to pave the way into the growing medical device market. “We believe this market will eventually account for 75 percent of our business,” says Joseph Mandeville, president of the Michigan molder. An interesting new technology for medical devices has been enhanced by another exhibitor, Saint-Gobain Performance Plastics. Two-shot molding is now becoming a factor in the medical device market because of new commercial grades of USP Class VI self-bonding silicones. They bond to rigid thermoplastics in the mold, avoiding costly secondary operations.
A make-your-own Star Wars Sith Lightsaber hilt is heftier and better-looking than most others out there, according to its maker, Sean Charlesworth. You can 3D print it from free source files, and there's even a hardware kit available -- not free -- so you can build one just in time for Halloween.
Some next-generation bio-based materials are superior in performance to their petro-based counterparts, but also face some commercial challenges. This is especially true of certain biopolymers, adhesives, coatings, and advanced materials.
Cars and other vehicles, as well as electronics and medical devices, continue to lead the use cases for the new plastics products we've been seeing, as engineers design products for tougher environments.
LeMond Composites, founded by three-time Tour de France cycling champion Greg LeMond, is the first to license a new carbon fiber production method invented by Oak Ridge National Laboratory (ORNL) that's faster, cheaper, and greener.
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