A North American manufacturer will be one of the show stoppers at next month’s Fakuma injection molding fair in Friedrichshafen, Germany. Trexel of Woburn, MA, will show how long-fiber reinforced plastics can be used in its microcellular foam process called MuCell. The MuCell process produces lower cost engineering parts with high quality and exceptional dimensional stability in applications where foaming has not historically been deployed. The long fiber technology from Ticona works well for large and complex parts. New parts use an advanced screw design developed jointly by Trexel and Ticona. Hartmut Traut, business director - Europe of Trexel, said several benefits result. “These include potential weight savings of 10 percent, and a 10 to 20 percent cycle time reduction. In addition, customers can get these benefits along with reduced warpage compared to solid injection molding and prior iterations of the MuCell process,” says Traut. One advanced American user of MuCell is fastener maker Soutcho, which uses injection molding machines sized from 55 to 350 tons in clamping force to make MuCell parts.
Instead of sifting through huge amounts of technical data looking for answers to assembly problems, engineers can now benefit from 3M's new initiative -- 3M Assembly Solutions. The company has organized its wealth of adhesive and tape solutions into six typical application areas, making it easier to find the best products to solve their real-world assembly and bonding problems.
Many of the materials in this slideshow are resins or elastomers, plus reinforced materials, styrenics, and PLA masterbatches. Applications range from automotive and aerospace to industrial, consumer electronics and wearables, consumer goods, medical and healthcare, as well as sporting goods, and materials for protecting food and beverages.
Engineers trying to keep track of the ever-ballooning number of materials and machines for additive manufacturing and 3D printing now have some relief: a free searchable database with more than 350 machines and 450 different materials.
At JEC Europe Dow Automotive introduced a new ultra-fast, under-60-second molding cycle time for its commercial-grade VORAFORCE 5300 epoxy resin matrix for carbon composites. It's aimed at high-volume automotive manufacturing.
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