I’ve heard of several new plastics that make excellent metal replacements. But concrete? That’s a first for me. A hydrogen-rich polymer loaded with boron actually can replace concrete as neutron-shielding material in nuclear power plants or nuclear submarines. The new Quadrant EPP material is currently available in machinable 1-inch x 48-inch x 96-inch plates. Borotron HD050 is a high-density polyethylene (HDPE) enhanced with 5 percent elemental boron to provide extra shielding against neutron radiation. The combination of boron within a matrix of HDPE, a naturally hydrogen-rich material, targets nuclear shielding applications. Hydrogen-rich materials attenuate neutrons extremely well and boron has an affinity for absorbing thermalized neutrons. Potential uses include shielding for radiation therapy rooms, where the product in plate form is integrated into the wall structure. Other application areas include nuclear research centers, nuclear power plants, power generation areas in nuclear submarines, production areas for nuclear detection devices and the equipment itself, and spacecraft exposed to radiation. Borotron HD050 plate is lighter than some other neutron shielding materials such as concrete, and easier to work with in construction than other options including water. The formulation was engineered by Quadrant Engineering Plastic Products (Quadrant EPP).
A recent report sponsored by the American Chemistry Council (ACC) focuses on emerging gasification technologies for converting waste into energy and fuel on a large scale and saving it from the landfill. Some of that waste includes non-recycled plastic.
Capping a 30-year quest, GE Aviation has broken ground on the first high-volume factory for producing commercial jet engine components from ceramic matrix composites. The plant will produce high-pressure turbine shrouds for the LEAP Turbofan engine.
Seismic shifts in 3D printing materials include an optimization method that reduces the material needed to print an object by 85 percent, research designed to create new, stronger materials, and a new ASTM standard for their mechanical properties.
A recent study finds that 3D printing is both cheaper and greener than traditional factory-based mass manufacturing and distribution. At least, it's true for making consumer plastic products on open-source, low-cost RepRap printers.
For industrial control applications, or even a simple assembly line, that machine can go almost 24/7 without a break. But what happens when the task is a little more complex? That’s where the “smart” machine would come in. The smart machine is one that has some simple (or complex in some cases) processing capability to be able to adapt to changing conditions. Such machines are suited for a host of applications, including automotive, aerospace, defense, medical, computers and electronics, telecommunications, consumer goods, and so on. This discussion will examine what’s possible with smart machines, and what tradeoffs need to be made to implement such a solution.