Here’s a switch on the whole global outsourcing trend: a Canadian custom compounder called JER Envirotech is closing compounding capacity in Malaysia and the Philippines and moving the equipment to Greenville, SC. CEO Ed Trueman told Design News in an interview that development of infrastructure at the Asian sites was difficult, and the company needs a rapid ramp-up in capacity to meet skyrocketing demand for its new wood-plastic biocomposite that is already being molded for application in toys and car trim. One compounding line will open in South Carolina by the end of the year to supplement three lines already operating in Delta, British Columbia. JER expects to add capacity in South Carolina in 2009. One hot new market is biocomposite sheet that is replacing plywood for chicken coops made by a Pennsylvania company. The JER product contains no toxic chemicals (unlike plywood) and may find a huge market in the construction industry. Other types of wood composites are already used for decking and some other building applications. JER uses a new, proprietary formula that started with a material patented by the National Research Council of Canada.
Dow Chemical and several other companies have launched a program in Omaha, Neb. to divert about 36 tons of plastics from landfills in its first phase, and convert it into energy used for cement production.
A make-your-own Star Wars Sith Lightsaber hilt is heftier and better-looking than most others out there, according to its maker, Sean Charlesworth. You can 3D print it from free source files, and there's even a hardware kit available -- not free -- so you can build one just in time for Halloween.
Some next-generation bio-based materials are superior in performance to their petro-based counterparts, but also face some commercial challenges. This is especially true of certain biopolymers, adhesives, coatings, and advanced materials.
Cars and other vehicles, as well as electronics and medical devices, continue to lead the use cases for the new plastics products we've been seeing, as engineers design products for tougher environments.
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