Here’s a switch on the whole global outsourcing trend: a Canadian custom compounder called JER Envirotech is closing compounding capacity in Malaysia and the Philippines and moving the equipment to Greenville, SC. CEO Ed Trueman told Design News in an interview that development of infrastructure at the Asian sites was difficult, and the company needs a rapid ramp-up in capacity to meet skyrocketing demand for its new wood-plastic biocomposite that is already being molded for application in toys and car trim. One compounding line will open in South Carolina by the end of the year to supplement three lines already operating in Delta, British Columbia. JER expects to add capacity in South Carolina in 2009. One hot new market is biocomposite sheet that is replacing plywood for chicken coops made by a Pennsylvania company. The JER product contains no toxic chemicals (unlike plywood) and may find a huge market in the construction industry. Other types of wood composites are already used for decking and some other building applications. JER uses a new, proprietary formula that started with a material patented by the National Research Council of Canada.
New versions of BASF's Ecovio line are both compostable and designed for either injection molding or thermoforming. These combinations are becoming more common for the single-use bioplastics used in food service and food packaging applications, but are still not widely available.
The 100-percent solar-powered Solar Impulse plane flies on a piloted, cross-country flight this summer over the US as a prelude to the longer, round-the-world flight by its successor aircraft planned for 2015.
GE Aviation expects to chop off about 25 percent of the total 3D printing time of metallic production components for its LEAP Turbofan engine, using in-process inspection. That's pretty amazing, considering how slow additive manufacturing (AM) build times usually are.
For industrial control applications, or even a simple assembly line, that machine can go almost 24/7 without a break. But what happens when the task is a little more complex? That’s where the “smart” machine would come in. The smart machine is one that has some simple (or complex in some cases) processing capability to be able to adapt to changing conditions. Such machines are suited for a host of applications, including automotive, aerospace, defense, medical, computers and electronics, telecommunications, consumer goods, and so on. This radio show will show what’s possible with smart machines, and what tradeoffs need to be made to implement such a solution.