The next generation of North American-built diesel engines, scheduled for introduction during the 2009 to 2011 timeframe, is a bright spot for an otherwise weak powder metal industry. New PM applications include cam gear drives, idler gears, timing system sprockets, and fuel injector gears. Powder-forged connecting rods and PM bearing caps are currently being tested and the outlook is good. General Motors put $69 million into its DMAX diesel engine plant in Moraine, OH to manufacture a new Duramax 6.6-liter V-8 turbo diesel engine that will meet 2010 emissions standards. DMAX Limited is a joint venture between GM and Isuzu Motors Limited and was established as a diesel engine company in 1998. About half of new cars in Europe feature diesel engines, which are more energy efficient than cars with spark ignition systems.
NASA's MAVEN spacecraft has entered Mars' atmosphere, carrying instruments to help Earthlings figure out what happened to it. Launched last November, the spacecraft arrived at the red planet right on time after a journey of 442 million miles.
Airbus Defence and Space has 3D printed titanium brackets for communications satellites. The redesigned, one-piece 3D-printed brackets have better thermal resistance than conventionally manufactured parts, can be produced faster, cost 20% less, and save about 1 kg of weight per satellite.
At IMTS last week, Stratasys introduced two new multi-materials PolyJet 3D printers, plus a new UV-resistant material for its FDM production 3D printers. They can be used in making jigs and fixtures, as well as prototypes and small runs of production parts.
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