There are no revolutions under way in the world of engineering plastics. New materials today target very specific problems. One interesting set of materials from BASF helps to better insulate houses, as shown in a demonstration project in England. Michael Guibault, a marketing manager for BASF’s construction polymers business in North America, says architects can now design buildings that have the energy-efficiency advantages that previously only came with thicker, traditional materials. Here’s how it works: Plastic capsules are filled with a wax that absorbs and then releases energy by melting and solidifying. When used in an astronaut’s spacesuit, a soldier’s uniform, or within an interior plaster or plasterboard wall, the capsules boost the thermal capacity of the material and reduce temperature swings. "Manufacturers of interior building materials can utilize BASF’s Micronal phase-change microcapsules to create new product categories that can give them a competitive advantage," says Guibault.
Norway-based additive manufacturing company Norsk Titanium is building what it says is the first industrial-scale 3D printing plant in the world for making aerospace-grade metal components. The New York state plant will produce 400 metric tons each year of aerospace-grade, structural titanium parts.
Siemens and Fraunhofer Institute for Laser Technology have achieved a faster production process based on selective laser melting for speeding up the prototyping of big, complex metal parts in gas turbine engines.
BMW has already incorporated more than 10,000 3D-printed parts in the Rolls-Royce Phantom and intends to expand the use of 3D printing in its cars even more in the future. Meanwhile, Daimler has started using additive manufacturing for producing spare parts in Mercedes-Benz Trucks.
SABIC's lightweighting polycarbonate glazing materials have appeared for the first time in a production car: the rear quarter window of Toyota's special edition 86 GRMN sports car, where they're saving 50% of its weight compared to conventional glass.
Design engineers play a big role in selecting both suppliers and materials for their designs. Our most recent Design News Materials Survey says they continue to be highly involved, in some ways even more than the last time we asked to peek inside their cubicles.
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