There’s a resurgence of chrome in trim, door handles, and other decorative touches to impart a high-end, luxury look to new cars. Special grades of Cycoloy polycarbonate/acrylonitrile-butadiene-styrene (PC/ABS) resin and Cycolac ABS resin feature low stress and superior adhesion to the metal layer, and are aimed at helping automakers easily incorporate jewel-bright chrome details into designs
Higher yields are especially important due to the relatively high cost of chrome plating. In addition, the use of plated plastic components versus all-metal parts avoids the expense of secondary operations including milling and polishing. Lightweight plastics also help with weight-out for improved fuel economy. Finally, plastics offer greater design flexibility than traditional metal. Chrome plating can be unforgiving in terms of quality. Even the slightest defects can create a negative impression of the entire vehicle. Target applications include exterior trim, interior trim, running boards, wheel covers, roof racks, and mirror housings that require stiffness, impact strength, and processability.
The amount of plastic clogging the ocean continues to grow. Some startling, not-so-good news has come out recently about the roles plastic is playing in the ocean, as well as more heartening news about efforts to collect and reuse it.
Optomec's third America Makes project for metal 3D printing teams the LENS process company with GE Aviation, Lockheed, and other big aerospace names to develop guidelines for repairing high-value flight-critical Air Force components.
A self-propelled robot developed by a team of researchers headed by MIT promises to detect leaks quickly and accurately in gas pipelines, eliminating the likelihood of dangerous explosions. The robot may also be useful in water and petroleum pipe leak detection.
Aerojet Rocketdyne has built and successfully hot-fire tested an entire 3D-printed rocket engine. In other news, NASA's 3D-printed rocket engine injectors survived tests generating a record 20,000 pounds of thrust. Some performed equally well or better than welded parts.
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