Metal may have a new entry in the battle for super lightweight aircraft skins. General Electric received a U.S. patent June 17 for a powder metal sheet composition that could compete with plastic composites, such as those used in the Boeing 787 Dreamliner or new Airbus wide-bodied aircraft. The GE sheet is made from a nickel-base superalloy having more than about 30 percent by volume of gamma prime phase, or an intermetallic such as a titanium aluminide. A GE spokesperson commented to Design News: “We have no plans at this time to introduce this into any product, but it offers GE the interesting option to use this for high temperature sheet material.”
Producing high-quality end-production metal parts with additive manufacturing for applications like aerospace and medical requires very tightly controlled processes and materials. New standards and guidelines for machines and processes, materials, and printed parts are underway from bodies such as ASTM International.
Although plastics make up only about 11% of all US municipal solid waste, many are actually more energy-dense than coal. Converting these non-recycled plastics into energy with existing technologies could reduce US coal consumption, as well as boost domestic energy reserves, says a new study.
This year's Dupont-sponsored WardsAuto survey of automotive designers and other engineers shows lightweighting dominates the discussion. But which materials will help them meet the 2025 CAFE standards are not entirely clear.
Artificially created metamaterials are already appearing in niche applications like electronics, communications, and defense, says a new report from Lux Research. How quickly they become mainstream depends on cost-effective manufacturing methods, which will include additive manufacturing.
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