Toxic toys were a major story last year. The Chinese toy scare stirred up a lot of new business for wooden toys made in the United States. That feel good story is now getting even a little better. Two American toy manufacturers are rolling out this year toys or games made with “thermoplastic biocomposite compounds”. These compounds are made of waste agricultural products such as discarded rise hulls and recycled plastics held together with patented additives developed by the National Research Council of Canada. The new coupling agents are a powerful moisture absorber that allow a tight bond between the wood fiber and the plastic. The toymakers are Sprig Toys of Fort Collins, CO and Rolco of Kasota, MN. The materials supplier is JER Enviortech International of Vancouver, BC.
BMW has already incorporated more than 10,000 3D-printed parts in the Rolls-Royce Phantom and intends to expand the use of 3D printing in its cars even more in the future. Meanwhile, Daimler has started using additive manufacturing for producing spare parts in Mercedes-Benz Trucks.
SABIC's lightweighting polycarbonate glazing materials have appeared for the first time in a production car: the rear quarter window of Toyota's special edition 86 GRMN sports car, where they're saving 50% of its weight compared to conventional glass.
Design engineers play a big role in selecting both suppliers and materials for their designs. Our most recent Design News Materials Survey says they continue to be highly involved, in some ways even more than the last time we asked to peek inside their cubicles.
Daihatsu is one of the first carmakers to customize car exteriors using 3D printing's mass customization capabilities. Effect Skins -- small exterior bumper and fender panels in different colors and textures -- can be ordered for its Copen convertible.
Several new products in this group of new adhesives, coatings, and sealants are formulated to protect sensitive electronic components, or to seal components of commercial and military aircraft. Others are designed to operate in tough, messy, dirty oil & gas operations, or for rotary applications and motors.
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