Based on the headlines, it may seem like aircraft construction is racing toward plastic composites, with little hope left for aluminum. Well, don’t tell that to the aluminum guys. As reported here previously, Alcoa has been developing new alloys, composites and designs. There’s another to report now: scientists at Delft University of Technology in the Netherlands have received a patent for a fiber metal laminate (FML) called CentrAl reinforced aluminum. The structure includes aluminum alloys, adhesives and poly-paraphenylene terephthalamide threads. It has better tensile strength than alloys, and also boasts good metal fatigue and damage tolerance characteristics. And get this: a wing made from the composite would be one-fifth lighter than a wing made from plastic composites. The new composite has thicker laminate layers than the Glare used in the Airbus A380. The Air Force may use the material to replace wing sections in C130s. Development partners are Alcoa and GTM Advanced Structures.
The amount of plastic clogging the ocean continues to grow. Some startling, not-so-good news has come out recently about the roles plastic is playing in the ocean, as well as more heartening news about efforts to collect and reuse it.
Optomec's third America Makes project for metal 3D printing teams the LENS process company with GE Aviation, Lockheed, and other big aerospace names to develop guidelines for repairing high-value flight-critical Air Force components.
A self-propelled robot developed by a team of researchers headed by MIT promises to detect leaks quickly and accurately in gas pipelines, eliminating the likelihood of dangerous explosions. The robot may also be useful in water and petroleum pipe leak detection.
Aerojet Rocketdyne has built and successfully hot-fire tested an entire 3D-printed rocket engine. In other news, NASA's 3D-printed rocket engine injectors survived tests generating a record 20,000 pounds of thrust. Some performed equally well or better than welded parts.
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